KZR's Bikes of the Month for 2024

USD Forks

  • supermotobobby
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02 Jan 2023 12:15 #878457 by supermotobobby
USD Forks was created by supermotobobby
Hello, I have an 82 GPZ 750 that I want to put GSXR 750 forks on and was wondering if I can keep the stock wheel?

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02 Jan 2023 14:02 - 03 Jan 2023 04:25 #878461 by zed1015
Replied by zed1015 on topic USD Forks
Not a straight swap but anything can be made to fit anything else if you have the correct tools.
Spindle size/wheel bearing size, wheel spacers, disc/caliper mounts and spacing along with speedo drive and larger wheel diameter to mudguard distance are the main points that will need addressing.
Access to a machine shop will make things easier.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0





Last edit: 03 Jan 2023 04:25 by zed1015.

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  • Ojisan rider
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02 Jan 2023 14:37 #878463 by Ojisan rider
Replied by Ojisan rider on topic USD Forks
It'll fit if you spent time and money. BUT!

Our front wheel is 19 incher and narrow. Very narrow by today's standard. Gixer have much wider wheel, specially from USD forks. Also, if I'm not mistaken, USD fork equipped Gixers have 17 up front (someone correct me if I'm wrong). Diameter may not be that bad, but the narrow front rim gonna look funny IMO. Also, another thing to consider is the front brake. I really doubt stock brake setup will work. You probably need to get bigger disks or get the custom caliper brackets. 

Lotta work there to keep the stock wheel.

82' KZ750-R1 cafe racer style. Clip-on, Rear set, Fork-Brace, Mikuni Flat-slide (forgot the size), Kerker.
84' GPz750 (basket case). everything are in pieces.
89' ZX750-H1 (ZX-7 Ninja). Resurrection project are on going with my KZ750. Everything is stock.

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03 Jan 2023 04:24 #878474 by Warren3200gt
Replied by Warren3200gt on topic USD Forks
Got these for Xmas if they are any good to you!
 


Z1000J2 somewhat modified!

The following user(s) said Thank You: slayer61, linuxrob, Wookie58

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04 Jan 2023 10:19 #878522 by slayer61
Replied by slayer61 on topic USD Forks
 Those forks are just the ticket!

I had a similar project a couple of years ago upgrading from 37 mm OEM forks to RWU GSXR forks and keeping my "original" wheel. It's "doable" but perseverance is a must

 

Don't be ridiculous! It's only a flesh wound!

[strike]Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit[/strike]
Wife's BIG bike......[strike] 1981 GPZ 1100 Kerker and [strike]factory FI[/strike] Mikuni RS34s W/ K&N pods[/strike] SOLD
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18 Jan 2023 17:42 #878972 by B-K-Mod
Replied by B-K-Mod on topic USD Forks
Hi supermotobobby,
I am doing about the same mod to my '80 Kz750, '94 GSX-R750 complete front end swap, for start.
Here's the begining. 

1980 Kz750e
1981 Kz750e
1993 ZX6e
2019 Z900RS CAFÉ

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18 Jan 2023 21:07 #878977 by Stereordinary
Replied by Stereordinary on topic USD Forks
Think you could get some measurements off those forks? I've been thinking about using a similar era Showa fork for my bike.

A breeze from the west.
‘90 ZR550 Zephyr

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18 Jan 2023 21:15 #878978 by Stereordinary
Replied by Stereordinary on topic USD Forks
I've lamented this topic for a while...  www.kzrider.com/forum/5-chassis/616922-usd-fork-lengths

A breeze from the west.
‘90 ZR550 Zephyr

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19 Jan 2023 14:08 #879016 by B-K-Mod
Replied by B-K-Mod on topic USD Forks
Hi Stereordinary,
These are te mesurments i took of my 1980 Kz750 
As you can see on the left side of the picture with the green check mark what is involve.

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1980 Kz750e
1981 Kz750e
1993 ZX6e
2019 Z900RS CAFÉ

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19 Jan 2023 14:09 #879017 by B-K-Mod
Replied by B-K-Mod on topic USD Forks

1980 Kz750e
1981 Kz750e
1993 ZX6e
2019 Z900RS CAFÉ

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19 Jan 2023 17:14 #879030 by Stereordinary
Replied by Stereordinary on topic USD Forks
Fascinating! So it looks like you measured everything out, and drew it to scale then you were able to calculate the difference in rake/trail right? Very interesting. 

That’s been one of my major concerns is making sure I don’t ruin the handling of the bike. 

Mostly what I meant was if you had measurements for like the stanchion diameter, overall length, axle diameter, etc. But this maybe even more helpful, so thank you. 

A breeze from the west.
‘90 ZR550 Zephyr

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28 Feb 2023 23:01 #880913 by Stereordinary
Replied by Stereordinary on topic USD Forks
Started thinking again about how to fit USD forks on my bike. Took the advice/suggestion of B-K-Mod and started drawing dimensions out full scale. Haven’t gotten very far in that yet, mostly due to time restraints but also because I think one of my measurements is off, and I’m not sure which. More on that later, I’m sure. 

But I also had this thought about how I have been obsessing over finding just the right set of forks. Like as if there is a unicorn set that would make the swap plug and play. But it just seems like that’s never gonna happen, so I asked myself well if I’m going to have to have a custom axle, and maybe custom triple trees made regardless, what forks do I really want on there? Like basically what forks do I think look the coolest? And then also, what kind of cost am I looking at if I open up the search like that? 

Now, I would love to have been able to just plop down some cash on some brand new Öhlins or Showa forks, but I don’t have that kind of money. Especially when we are talking about an experiment that might not even work out. So I just kind of started browsing around eBay at used forks. First, I was pleasantly surprised that some of the prices were pretty cheap. Then somehow my search started coming back around to the same year/make/model over and over: the ‘03-‘04 Kawi ZX6R. 

As luck would have it, a good looking pair in my price range was listed for sale by my local salvage yard, so I walked over and saw them in person. Offered to pay cash and saved even more money. So for $200 out the door I’ve now got a complete ‘03 ZX6R front end to mess around with. 

 

A breeze from the west.
‘90 ZR550 Zephyr

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