'78 KZ1000 makeover
- porchev914
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Re: '78 KZ1000 makeover
21 May 2012 21:49
BTW guys, I heard from non other than JOE last weekend!!!
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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- porchev914
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Re: '78 KZ1000 makeover
23 May 2012 13:35
I know its been painful to watch (Leon), but I did get a little something made last night. One of the things I needed to do before paint was some little tabs for an undertail shield panel. The only thing is, I don't have the panel made yet. So, thats what I did last night
I started by using spray adhesive to glue card stock (file folders work awesome, are cheap and plentiful) to the bottom of the subframe, so that I have something flat that follows the contour of the tubes. Then I covered the folders with packaging tape.
Then I laid the the first layer of carbon cloth over the "mould"
I mixed up some resin, coated the first layer of cloth,, then added 3 more layers for a total of 4. It doesn't need to be super strong, just keep the crud out from under the seat and tail. After the last layer it looked like this:
And there you have it, thats how you make a quick and dirty carbon fiber subframe panel.

Then I laid the the first layer of carbon cloth over the "mould"
I mixed up some resin, coated the first layer of cloth,, then added 3 more layers for a total of 4. It doesn't need to be super strong, just keep the crud out from under the seat and tail. After the last layer it looked like this:
And there you have it, thats how you make a quick and dirty carbon fiber subframe panel.

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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- 531blackbanshee
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Re: '78 KZ1000 makeover
23 May 2012 13:45
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
1976 kz 900 x 3
i make what i can,and save the rest!
billybiltit.blogspot.com/
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work
kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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- Boostable
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Re: '78 KZ1000 makeover
23 May 2012 15:41
I like it, can I order one..

~Jack
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
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- porchev914
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Re: '78 KZ1000 makeover
23 May 2012 16:59Boostable wrote: I like it, can I order one..
It wouldn't be very difficult, but I'm guessing you have a stock frame boostable?
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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- mark1122
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Re: '78 KZ1000 makeover
23 May 2012 17:08 - 23 Dec 2014 05:24
It makes me stiff.
Attachment cactusprickavatar1464_2.jpg not found
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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Last edit: 23 Dec 2014 05:24 by mark1122.
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- porchev914
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Re: '78 KZ1000 makeover
23 May 2012 17:42
And apparently prickly too Mark :laugh:
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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- porchev914
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Re: '78 KZ1000 makeover
23 May 2012 18:18
And viola! We have a rough cut carbon fiber undertail panel :evil:
forgive the fingerprints, the panel isn't complete yet. I have one more coat of resin to apply
forgive the fingerprints, the panel isn't complete yet. I have one more coat of resin to apply

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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Re: '78 KZ1000 makeover
23 May 2012 22:06porchev914 wrote:Boostable wrote: I like it, can I order one..
It wouldn't be very difficult, but I'm guessing you have a stock frame boostable?
Yes sir that is correct...
~Jack
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
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- porchev914
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Re: '78 KZ1000 makeover
23 May 2012 22:57 - 24 May 2012 13:56
It's been so long, and my bike is so heavily modified that I can't for the life of me recall what all was in the way on the stock subframe section. I could whip one out, but I'd need a stock assembled bike to see the hows and wheres, and a stock bare frame to use as a template. Fortunately I know a place to find both!

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
Last edit: 24 May 2012 13:56 by porchev914.
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Re: '78 KZ1000 makeover
23 May 2012 23:13porchev914 wrote: And viola! We have a rough cut carbon fiber undertail panel :evil:
forgive the fingerprints, the panel isn't complete yet. I have one more coat of resin to apply
SAAAWEEET!!!
~Jack
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
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- porchev914
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Re: '78 KZ1000 makeover
24 May 2012 00:10
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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