Kawasaki KZ 1000 shim tool
- WILLIAM PIPPEN
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Kawasaki KZ 1000 shim tool
23 Feb 2016 07:06
Help
I bought the Kawasaki shim tool and don`t understand how to use it on the intake side. Once the bucket is pushed down and the tool installed, you need to roll the cam lobe up so that you can get the shim out. The cam lobe then runs into the tool at the same time it`s pressing down on the bucket. I have been taught to NEVER rotate the crank / cams backward. But that looks like the only way to make this work.
On the exhaust side, the lobe rotates away from the tool and all is well.
What am I doing wrong?
I bought the Kawasaki shim tool and don`t understand how to use it on the intake side. Once the bucket is pushed down and the tool installed, you need to roll the cam lobe up so that you can get the shim out. The cam lobe then runs into the tool at the same time it`s pressing down on the bucket. I have been taught to NEVER rotate the crank / cams backward. But that looks like the only way to make this work.
On the exhaust side, the lobe rotates away from the tool and all is well.
What am I doing wrong?
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- SWest
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Re: Kawasaki KZ 1000 shim tool
23 Feb 2016 08:09
You'll have to back it up a little. I had one of those years ago until someone else needed it more than me.
Been stuck with the bat wing since. I hate it. I'll get one eventually. :whistle:
Steve

Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- jakedude
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Re: Kawasaki KZ 1000 shim tool
23 Feb 2016 10:33
No eBay APP ID and/or Cert ID defined in Kunena configuration
Does your tool look like this?
WILLIAM PIPPEN wrote: Help
I bought the Kawasaki shim tool and don`t understand how to use it on the intake side. Once the bucket is pushed down and the tool installed, you need to roll the cam lobe up so that you can get the shim out. The cam lobe then runs into the tool at the same time it`s pressing down on the bucket. I have been taught to NEVER rotate the crank / cams backward. But that looks like the only way to make this work.
On the exhaust side, the lobe rotates away from the tool and all is well.
What am I doing wrong?
Does your tool look like this?
Nothing lasts, nothing is finished, and nothing is perfect.
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- SWest
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Re: Kawasaki KZ 1000 shim tool
23 Feb 2016 10:39
No eBay APP ID and/or Cert ID defined in Kunena configuration
$50 OUCH. It was $50 in the 70's. :dry:
Steve
$50 OUCH. It was $50 in the 70's. :dry:
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- PLUMMEN
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Re: Kawasaki KZ 1000 shim tool
23 Feb 2016 21:18
Ive always just used a bent screw driver and a home made metal wedge,But hey Im cheap! :woohoo:
Still recovering,some days are better than others.
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- Kapahulu
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Re: Kawasaki KZ 1000 shim tool
23 Feb 2016 23:22
Zip ties work for me, I guess I'm cheaper than Plummen.
1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com
2strokeworld.com
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- OnkelB
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 02:00WILLIAM PIPPEN wrote: Help
... I have been taught to NEVER rotate the crank / cams backward. But that looks like the only way to make this work.
On the exhaust side, the lobe rotates away from the tool and all is well.
It's not a problem to rotate the KZ engines backwards, as you say that's the only way to use the factory tool. You will also have to rotate the engine backwards on the exhaust side as you need to depress the bucket after replacing the shim in order to remove the tool.
I have done this several times with no issues, just remember easy does it.
77 KZ 650 B1, 82 GPz 1100 B2.
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- Rockranch
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 06:11
No eBay APP ID and/or Cert ID defined in Kunena configuration
Vroom-vroom!!!
www.z1enterprises.com/product/ZSM001-113
www.z1enterprises.com/product/57001-113
www.z1enterprises.com/product/TU15-0468
$50 bucks sounds cheap after seeing these 2 lmao, and $8 for the bat. ..................................Mikeswest wrote:
$50 OUCH. It was $50 in the 70's. :dry:
Steve
Vroom-vroom!!!
www.z1enterprises.com/product/ZSM001-113
www.z1enterprises.com/product/57001-113
www.z1enterprises.com/product/TU15-0468
(2)-1976 KZ900B-LTD's
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)
...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)

...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
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- SWest
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 06:24
The bat wing is a PITA
I had a bent screw driver and a cut and bent spoon. Worked better than that POS.
I'll bight the bullet and buy a REAL one soon.
Steve
I had a bent screw driver and a cut and bent spoon. Worked better than that POS.
I'll bight the bullet and buy a REAL one soon.

Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Nessism
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 07:35Kapahulu wrote: Zip ties work for me, I guess I'm cheaper than Plummen.
Lots of guys on the GS Resources swear by the zip tie method. Personally I use the tool but it's hard to argue with success.
members.dslextreme.com/users/bikecliff/i...lve_tool_zip_tie.pdf
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- redhawk4
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 07:56OnkelB wrote:WILLIAM PIPPEN wrote: Help
... I have been taught to NEVER rotate the crank / cams backward. But that looks like the only way to make this work.
On the exhaust side, the lobe rotates away from the tool and all is well.
It's not a problem to rotate the KZ engines backwards, as you say that's the only way to use the factory tool. You will also have to rotate the engine backwards on the exhaust side as you need to depress the bucket after replacing the shim in order to remove the tool.
I have done this several times with no issues, just remember easy does it.
I don't think there's a problem turning any motor backwards by hand, the reason for turning it in the direction it runs in is to ensure any slack is in the position it would be in when the engine is running, For example setting the timing on bikes where the points run off the cam, if you set the timing rotating the engine backwards, then when going forward the timing would be out due to the play in timing chain, similarly with a distributor any backlash in the gears would have a similar effect.
1978 KZ1000A2 Wiseco 1075 kit
1977 KZ650B1
1973 Triumph Tiger TR7V
1968 BSA Victor Special 441
2015 Triumph Thunderbird LT
1980 Suzuki SP400
Old enough to know better, still too young to care
1977 KZ650B1
1973 Triumph Tiger TR7V
1968 BSA Victor Special 441
2015 Triumph Thunderbird LT
1980 Suzuki SP400
Old enough to know better, still too young to care
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- SWest
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Re: Kawasaki KZ 1000 shim tool
24 Feb 2016 09:23
As long as the cam chain adjuster is working properly and there isn't too much slack in the chain.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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