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Fork seal replacement problem
- jrjstuff
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29 Jun 2008 08:46 #222806
by jrjstuff
Jeff
83 KZ750 ltd
Fork seal replacement problem was created by jrjstuff
So yesterday I decided to install so new fork seals! I had devised a pretty nice 8mm allen tool that I used with my air impact gun. The first side went just fine. Then as I removed the second fork tube ( the one with the obvious bad seal ) I was really bummed out to find that the once 8mm hex bolt was now pretty round and fully stripped out. Anyone have any ideas? I would really like to get that seal replaced!
Jeff
83 KZ750 ltd
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- SLEEPER650
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29 Jun 2008 08:48 #222807
by SLEEPER650
78 650sr my baby
78 650sr waiting for rebuild
82 kz1100
Replied by SLEEPER650 on topic Fork seal replacement problem
you could weld a nut onto it
78 650sr my baby
78 650sr waiting for rebuild
82 kz1100
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29 Jun 2008 09:08 #222816
by jrjstuff
Jeff
83 KZ750 ltd
Replied by jrjstuff on topic Fork seal replacement problem
Ahhh another great reason I need a welder! Any ideas for the welder less mechanic? ( Know that I will be showing the wife another great use for the welder though )
I was thinking of notching it with a cold chissle and using a sledge on that notch but what if it happens to be one of those tough bolts to get out like I hear of so often?
I was thinking of notching it with a cold chissle and using a sledge on that notch but what if it happens to be one of those tough bolts to get out like I hear of so often?
Jeff
83 KZ750 ltd
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29 Jun 2008 09:43 #222824
by SLEEPER650
78 650sr my baby
78 650sr waiting for rebuild
82 kz1100
Replied by SLEEPER650 on topic Fork seal replacement problem
if you striped it out that chisel probley not going to work. probley just do more damage than good
78 650sr my baby
78 650sr waiting for rebuild
82 kz1100
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29 Jun 2008 10:22 #222827
by jrjstuff
Jeff
83 KZ750 ltd
Replied by jrjstuff on topic Fork seal replacement problem
It is stripped out but not by my doing! What about forcing a 10mm 12pt in there with a sledge? I mean what are my alternatives? Am I going to end up having to drill that thing out? No I cant do that that may destroy the threads in the leg and then I am really up a creek? I really want to get this resolved beings I already have one side complete!
Jeff
83 KZ750 ltd
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- JMKZHI
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29 Jun 2008 11:05 - 04 Dec 2008 07:09 #222838
by JMKZHI
Replied by JMKZHI on topic .
del
Last edit: 04 Dec 2008 07:09 by JMKZHI.
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29 Jun 2008 13:58 #222873
by jrjstuff
Jeff
83 KZ750 ltd
Replied by jrjstuff on topic Fork seal replacement problem
Is a left hand tread bolt something that I would be able to find at the local hardware store? Ace? Funny you should mention the torch idea beings I just picked one up at a local garage sale! I have seen the welded tool that others here have made and posted pics. but as I have said I lack the welder to do that so the bolt seems like a great idea!
Jeff
83 KZ750 ltd
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29 Jun 2008 17:42 #222911
by baldtire
Replied by baldtire on topic Fork seal replacement problem
i hear those screw and bolt extractors from sears work real well
a hand impact driver is all ya need for bikes
a hand impact driver is all ya need for bikes
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29 Jun 2008 18:14 #222921
by cmmman
1977 KZ650B, modified.
Replied by cmmman on topic Fork seal replacement problem
If you can drill off the head the allen bolt, the lower part of the fork should come apart????
1977 KZ650B, modified.
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29 Jun 2008 18:32 #222933
by jrjstuff
Jeff
83 KZ750 ltd
Replied by jrjstuff on topic Fork seal replacement problem
Ahhh Cmmman there is the best idea I have heard. I mean I am going to have to replace the bolt no matter what and once the head is gone I could just pull that part out and vice grip that bad boy out beings it is no good anyway!!! I will have to get on that tomorrow after work! Thanks for all of the ideas everyone, once again this site pulls through with just a plethora of knowledge. I love it!!
Jeff
83 KZ750 ltd
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29 Jun 2008 19:07 #222936
by cmmman
1977 KZ650B, modified.
Replied by cmmman on topic Fork seal replacement problem
yeah, its like i always say, when in doubt drill it out.
The damper rod holder is helpful to like JMKZHI said. For my 650 i made one with a 3/8 drive, 7/16" taiwanese socket with a bolt with a 17mm head welded in.
The damper rod holder is helpful to like JMKZHI said. For my 650 i made one with a 3/8 drive, 7/16" taiwanese socket with a bolt with a 17mm head welded in.
1977 KZ650B, modified.
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30 Jun 2008 06:57 - 04 Dec 2008 07:10 #223020
by JMKZHI
Replied by JMKZHI on topic .
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Last edit: 04 Dec 2008 07:10 by JMKZHI.
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