how do you remove the steering stem 82kz1000

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28 Jan 2011 20:11 #426630 by bdydrppup
so how do i get this stem out? ive read about gring welds but at first glance i didnt see any. jus press fit? from top or bottom? thanks in advance guys

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  • Motor Head
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  • FIX UP YOUR BIKE RIGHT AND CHEAP
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28 Jan 2011 20:23 - 28 Jan 2011 20:25 #426631 by Motor Head
Replied by Motor Head on topic how do you remove the steering stem 82kz1000
Here are some pages from the Service manual.

Attachment Steering.doc not found



And yes I believe it presses out from the lower triple clamp.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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Last edit: 28 Jan 2011 20:25 by Motor Head.

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29 Jan 2011 05:58 #426714 by s3steve
Replied by s3steve on topic how do you remove the steering stem 82kz1000

1973 Kawasaki Z1
1975 Kawasaki S3
2006 BMW R1200RT

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29 Jan 2011 06:39 #426725 by 531blackbanshee
Replied by 531blackbanshee on topic how do you remove the steering stem 82kz1000
is it an aluminum or steel lower triple?
if steel you have to cut(grind or machine)the weld off and press it from the bottom up.if it is aluminum it will press from the top down.

hth,
leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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29 Jan 2011 06:45 #426726 by bdydrppup
Replied by bdydrppup on topic how do you remove the steering stem 82kz1000
it is the aluminum lower tree. thanks. thats what i was curious about. wasnt sure which way to press it

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29 Jan 2011 07:29 #426733 by 531blackbanshee
Replied by 531blackbanshee on topic how do you remove the steering stem 82kz1000
you should be able to press from the top down.it should have a snap ring around the bottom of the stem that would prevent it from being pulled up through the lower tree when tightening it down on the bike (hopefully no one would ever try to tighten one that tight :blink: ).
i have a twelve ton press and have been able to pop out busas,zx9's,zx7's,ktm's,klx 110's,kx 65'65,katana's.some of em are pretty tite but they have all come out.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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29 Jan 2011 07:31 #426734 by 531blackbanshee
Replied by 531blackbanshee on topic how do you remove the steering stem 82kz1000
it is always good to remember the forces that are present when the stem is mounted on the bike.the nuts and bolts on the top of the stem are always going to try to hold it all together,not pull it apart.

hth,

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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13 Jan 2013 23:43 #567252 by Hollywoodmx
Replied by Hollywoodmx on topic how do you remove the steering stem 82kz1000
I'm trying to get mine out of the kz. I ground off the welds but I don't see the ring of the stem. How much grinding do you have to do? I have done a fair bit.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary

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14 Jan 2013 10:59 #567312 by 531blackbanshee
Replied by 531blackbanshee on topic how do you remove the steering stem 82kz1000
alot !

those welds will go 1/4 inch deep or better sometimes.
i usually cut them out with the lathe.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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14 Jan 2013 12:20 - 14 Jan 2013 12:22 #567319 by Hollywoodmx
Replied by Hollywoodmx on topic how do you remove the steering stem 82kz1000

531blackbanshee wrote: alot !

those welds will go 1/4 inch deep or better sometimes.
i usually cut them out with the lathe.

leon


Ok I was getting worried that the grinding actually melded/blended the seam together where I would'nt see the the separation of the the two pieces. Is that even possible? I'm using a 4" wheel grinder.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary
Last edit: 14 Jan 2013 12:22 by Hollywoodmx.

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14 Jan 2013 17:31 - 14 Jan 2013 17:34 #567344 by 531blackbanshee
Replied by 531blackbanshee on topic how do you remove the steering stem 82kz1000
that is possible that the part line blends in.
but a smack with a hammer will jar it enough to show the part line,if your deep enough yet.

being as it was welded on,it will press from the bottom of the triple up and out.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Last edit: 14 Jan 2013 17:34 by 531blackbanshee.

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15 Jan 2013 00:43 #567398 by Hollywoodmx
Replied by Hollywoodmx on topic how do you remove the steering stem 82kz1000

531blackbanshee wrote: that is possible that the part line blends in.
but a smack with a hammer will jar it enough to show the part line,if your deep enough yet.

being as it was welded on,it will press from the bottom of the triple up and out.

leon


Thanks Leon. Ya I was already worried about the melding so I did the socket and hammer and no luck. I wasn't sure if I was deep enough or not so I left till I got more info.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary

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