Side-cover tabs

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07 Sep 2015 08:50 #688996 by daveo
Side-cover tabs was created by daveo
What long-lasting fix can be applied to the side-cover tabs & rubber grommets to make them easier to put on and remove?

1982 KZ1100-A2

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07 Sep 2015 09:07 #689000 by jackleberry
Replied by jackleberry on topic Side-cover tabs
Is grease considered long lasting?

1997 KZ1000P (P16)
2001 KZ1000P (P20)
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07 Sep 2015 09:25 #689002 by pete greek1
Replied by pete greek1 on topic Side-cover tabs
You can use silicone spray, but by making them easier to remove, you will end up loosing one or both at high speed
so you should drill a small hole in the 2 top tab's ,of each side cover, that you can insert a small hairpin longer than the size of the grommet to keep them from flying off
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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07 Sep 2015 10:39 #689013 by daveo
Replied by daveo on topic Side-cover tabs

jackleberry wrote: Is grease considered long lasting?


The grease I tried worked for about a week, and either evaporated or absorbed into the rubber grommet after that. Then the side cover was more difficult to remove than before, which put even more stress on the tabs. :(

1982 KZ1100-A2

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07 Sep 2015 16:35 - 07 Sep 2015 16:36 #689059 by martin_csr
Replied by martin_csr on topic Side-cover tabs
What's the condition of the grommets? Perhaps they need to be replaced. ???
Z1Enterprises.com may have them. In the KZR archive someone used windshield wiper grommets from the auto parts store.
Last edit: 07 Sep 2015 16:36 by martin_csr.

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08 Sep 2015 02:04 #689093 by daveo
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martin_csr wrote: What's the condition of the grommets? Perhaps they need to be replaced. ???
Z1Enterprises.com may have them. In the KZR archive someone used windshield wiper grommets from the auto parts store.


Great suggestion!

They are old and likely have lost some elasticity, but are not dried out and cracked. I may look into getting new ones, but thought there may be a method to prolong using these.

1982 KZ1100-A2

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08 Sep 2015 07:28 #689146 by jackleberry
Replied by jackleberry on topic Side-cover tabs

daveo wrote:

martin_csr wrote: What's the condition of the grommets? Perhaps they need to be replaced. ???
Z1Enterprises.com may have them. In the KZR archive someone used windshield wiper grommets from the auto parts store.


Great suggestion!

They are old and likely have lost some elasticity, but are not dried out and cracked. I may look into getting new ones, but thought there may be a method to prolong using these.


I suppose you could try soaking them in Marvel Mystery Oil or mineral spirits and wintergreen oil like people try to soften the airbox boots...

1997 KZ1000P (P16)
2001 KZ1000P (P20)

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08 Sep 2015 08:45 #689162 by davido
Replied by davido on topic Side-cover tabs
How often do you take off your sidepanels anyway?

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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08 Sep 2015 14:10 #689205 by daveo
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davido wrote: How often do you take off your sidepanels anyway?


At least once a day... :lol:

Seriously, I bought a NOS left side panel (cheap on ebay) and don't want to stress the tabs on it, since they are made so flimsy. The old right side-panel has two tabs repaired, and I fear pulling on it the wrong way may again leave one stuck in a grommet. :whistle:

1982 KZ1100-A2

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08 Sep 2015 14:30 #689209 by pete greek1
Replied by pete greek1 on topic Side-cover tabs
I haven't had to remove my side covers for over a year
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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08 Sep 2015 15:01 #689216 by daveo
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pete greek1 wrote: I haven't had to remove my side covers for over a year
Pete


Ok, I admit it...I'm krazy about my KZ. Its the only toy I have that is always ready to play. :woohoo:

1982 KZ1100-A2

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09 Sep 2015 04:27 #689287 by Tyrell Corp
Replied by Tyrell Corp on topic Side-cover tabs
To remove sidepanels I press the tab from behind, as the tabs tend to stress crack over time.

When respraying I repair these with plastic body filler - I build a wedge up behind the tab to hold it solid. A couple of mine are a bit loose so I have a small hole drilled in the top and it is cable tied to the frame under the seat, virtually invisible.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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