KZR's Bikes of the Month for 2024

New rebuild after 10 years "deep sleep" mode

  • Scirocco
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04 Dec 2024 11:44 - 04 Dec 2024 11:47 #906629 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
I will do the messurments for you but you have to wait to the next WE.
I´m busy on other tasks and preparations at the moment.
Tomorrow i´m in Cologne at the INTERMOT 2024 bike custom show.
Will post some pics of the bikes and visit day......

www.intermot-cologne.com/trade-fair/intermot-2024/

 



 
Last edit: 04 Dec 2024 11:47 by Scirocco.

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04 Dec 2024 12:20 - 04 Dec 2024 12:26 #906630 by Wookie58
Replied by Wookie58 on topic New rebuild after 10 years "deep sleep" mode

Hey Scirocco, I made a clutch release plate like the one you have mounted. I have it mounted on the same bolt holes as yours (it was your pics that I fabricated it from). Could you tell me the length of the spacers and bolts that came in the kit? I don't know how far the plate has to be away from the sprocket. I did the ZX9 hydraulic clutch conversion also. Now I just need to get a starting point for distance from the sprocket. Thanks. 

I have also converted to hydraulic, I pushed the cylinder onto the pushrod until it was fully compressed then took my measurements and added 5mm for the spacers - I also made the pushrod adjustable so I can "dial in" the free-play when finally assembled and bled. This all fits under the factory sprocket cover on my "J" motor so "discreet" 





Last edit: 04 Dec 2024 12:26 by Wookie58.
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04 Dec 2024 13:00 #906632 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
All ZX9-R parts for the hydro clutch conversion are on my work workbench.
The next upgrades i want to do to the Z1 make me some trouble. It´s the long and never ending "to do list"!
For me, wrenching time is the problem, due to other (not my) bike cafe racer build and my classic car mods i have to do.....

 

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04 Dec 2024 13:05 #906633 by Wookie58
Replied by Wookie58 on topic New rebuild after 10 years "deep sleep" mode
I have used a Honda CBF1000 cylinder as 2 of the bolt holes line up perfectly and position the cylinder on the pushrod (had to reverse the "feed pipe" and bleed nipple to keep the nipple at the top)
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04 Dec 2024 13:18 #906634 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
That´s good to know!
Would save me some wrenching time.
A friend of me looks like to have the part of my interest for messurments......

 

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04 Dec 2024 13:22 #906635 by WoodheadB2
Replied by WoodheadB2 on topic New rebuild after 10 years "deep sleep" mode
Thanks much. I am in no rush. I would love to go to INTERMOT. There aren't many, if any, Moto shows here anymore. Have fun. 

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!

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04 Dec 2024 13:27 - 04 Dec 2024 13:28 #906637 by Wookie58
Replied by Wookie58 on topic New rebuild after 10 years "deep sleep" mode

That´s good to know!
Would save me some wrenching time.
A friend of me looks like to have the part of my interest for messurments......


 
CBF1000 not CBR1000 (mine was £20 from Ebay needs seals as been standing)
Last edit: 04 Dec 2024 13:28 by Wookie58.
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04 Dec 2024 13:33 #906638 by WoodheadB2
Replied by WoodheadB2 on topic New rebuild after 10 years "deep sleep" mode
Well I bought a ZX9 one off CheezBay and after I got it, it was  missing the guts (always look at the photos  closely!!) So now  I have to buy a rebuild kit before  I can do the  process that Wookie used. Any and all info is good news to me. Thanks all. I have other problems on my project that I will need all of the guru's knowledge to sort out. I am going to post it on my thread in PROJECTS so I don't jump ya! So if ya have some ideas to help me, please look it up. Also, I'll post pics of my plate and my problem there. Thanks. 

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!

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04 Dec 2024 15:25 #906644 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Your problems (and other members probs) are welcome.
I like to solve bike related problems, argh, give it to me!........
(Am i a mechnic masochist?)

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05 Dec 2024 07:53 #906664 by Wookie58
Replied by Wookie58 on topic New rebuild after 10 years "deep sleep" mode

Your problems (and other members probs) are welcome.
I like to solve bike related problems, argh, give it to me!........
(Am i a mechnic masochist?)
There are places in Hamburg that will service any fetish you may have :)

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07 Dec 2024 15:16 - 07 Dec 2024 15:18 #906723 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Have to ask, how do you know locations like that???

 
Last edit: 07 Dec 2024 15:18 by Scirocco.
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07 Dec 2024 15:36 - 07 Dec 2024 15:37 #906724 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode

Had forgotten to update my new D&G clutch release mount kit pics too.





 
Hey Scirocco, I made a clutch release plate like the one you have mounted. I have it mounted on the same bolt holes as yours (it was your pics that I fabricated it from). Could you tell me the length of the spacers and bolts that came in the kit? I don't know how far the plate has to be away from the sprocket. I did the ZX9 hydraulic clutch conversion also. Now I just need to get a starting point for distance from the sprocket. Thanks. 

 

To answer your request.....
Bolt lenght:

1 bolt =   M6 x 65 mm lenght
1 bolt =   M6 x 70 mm lenght
3 bolts = M6 x 110 mm lenght

Spacer see write up in pics....

 
 
 
 
 
Last edit: 07 Dec 2024 15:37 by Scirocco.

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