Duck wrote:Curious. What changes did Kawasaki make when going from Z1 to Z1A? They look like the same bike to me.
Here's CHAPTER FOUR Chap. 5 is Z1-B
THE 1974 Z1-A: STARTING FRAME NO: Z1F-020001-Z1F-047499
IN AUGUST OF 1973, KAWASAKI BEGAN PRODUCTION OF THE 1974 MODEL Z1-A.
KAWASAKI WERE MORE THAN HAPPY WITH THE WAY THE Z1 HAD GONE, SO MINIMAL CHANGES WERE PLANNED FOR THIS SECOND YEAR MODEL.
THERE HAD BEEN A FEW MINOR PROBLEMS BUT KAWASAKI WERE ON TOP OF THEM AND MOST WERE ADDRESSED IN THE Z1-A.
KAWASAKI MOTORS UK HAD BEEN FORMED IN THE FIRST PART OF 1974 AND IN THE CAPABLE HANDS OF JOHN NORMAN, THEY IMPROVED THEIR IMAGE AND CUSTOMER SATISFACTION LEVELS TO AN ALL TIME HIGH. INCREASED SALES OF THE Z1 MODEL FOLLOWED, ENSURING A PERFECT START FOR THE NEW COMPANY.
MAJOR CHANGES:
BODYWORK: CANDY BROWN OR CANDY YELLOW.
OFFERED FOR 1974 WERE TWO NEW DESIGNS OF DECOR. WHILE THE SAME BASIC COLOURS REMAINED THE SAME, BROWN OR GREEN, THE STRIPING WAS RADICALLY DIFFERENT.
THE DESCRIPTION OF THE COLOURS WAS NOW ASSIGNED TO THE ACTUAL COLOUR OF THE STRIPES ON THE TANK AND THE TAILPIECE. THIS WAS AT FIRST A BIT CONFUSING BUT OBVIOUS WHEN OBSERVED.
THE MAIN COLOURS WERE ACTUALLY DIFFERENT TO THE 1973 MODEL, BEING A SHADE DARKER. THE BROWN OPTION NOW CAME WITH A THICK ORANGE STRIPE ALONG THE SIDE OF THE TANK WITH A THINNER WHITE STRIPE ABOVE IT. FURTHER UP, ABOVE THE TANK BADGES, RAN TWO MORE THIN ORANGE STRIPES.
THE TAILPIECE CONTINUED THE ORANGE STRIPE ALONG ITS SIDE WITH THE THINNER WHITE STRIPE ABOVE IT.
THE SIDE PANELS, LIKE THE 1973 MODEL, WERE LEFT JUST IN THE MAIN BODY COLOUR AND THE SIDE PANEL EMBLEMS REMAINED THE SAME AS WELL.
THE TANK EMBLEMS HOWEVER WERE MODIFIED AND ENLARGED TO 180MM LONG.
THE GREEN OPTION USED THE SAME FORMAT BUT REPLACED THE ORANGE STRIPES WITH BRIGHT YELLOW STRIPES.
NO TOUCH UP PAINT WAS OFFERED FOR THIS MODEL.
NEW PART NUMBERS:
FUEL TANK 51001-096-2E BROWN/ORANGE
FUEL TANK 51001-096-2F GREEN/YELLOW
TAIL FAIRING 53043-004-2E BROWN/ORANGE
TAIL FAIRING 53043-004-2F GREEN/YELLOW
SIDE COVER LH 36001-036-2E BROWN
SIDE COVER RH 36007-030-2E BROWN
SIDE COVER LH 36001-036-2F GREEN
SIDE COVER RH 36007-030-2F GREEN
TANK EMBLEM LH 56013-054
TANK EMBLEM RH 56014-049
INSTRUMENTS:
THE SPEEDOMETER STAYED THE SAME BUT THE TACHOMETER WAS MODIFIED.
THE FACE OF THE TACHOMETER NOW HAD A SMALL RED LIGHT ON IT WITH THE WORDS "STOP LAMP" ABOVE IT. THIS WAS THE BRAKE LIGHT FAILURE WARNING LIGHT. WHEN THE BRAKES WERE APPLIED THE LIGHT WOULD GLOW, BUT IF THE TAILLIGHT BULB HAD BLOWN, THE LIGHT WOULD FLASH ON AND OFF TO WARN YOU SOMETHING WAS AMISS.
THE IDIOT LIGHT WARNING CONSOLE WAS ALSO MODIFIED. THE ORDER OF THE LIGHTS WAS CHANGED, NOW THE RUNNING ORDER WAS, FROM LEFT TO RIGHT, TURN, NEUTRAL, HIGH BEAM, AND OIL. THE WORDING FOR THESE LIGHTS WAS NOW PRINTED BELOW THE LIGHTS AND NOT ABOVE LIKE THE 1973 Z1 MODEL.
BECAUSE OF THIS THE INSTRUMENT WIRING LOOM WAS ALSO CHANGED TO INCLUDE THE EXTRA WIRES REQUIRED FOR THE STOP LAMP WARNING BULB.
THE MOUNTING BRACKET FOR THE METERS WAS ALSO MODIFIED IN ORDER TO ACCEPT THIS NEW TACHOMETER.
NEW PART NUMBERS:
TACHOMETER 25015-025
METER LOOM 25011-042
IDIOT LIGHT COVER 25023-011
METER BRACKET 25008-036
SWITCHGEAR:
THE LEFT HAND SWITCH REMAINED THE SAME BUT THE RIGHT HAND SWITCH WAS MODIFIED. IT NO LONGER HAD THE FRICTION ADJUSTING SCREW FITTED.
NEW PART NUMBER:
SWITCH RH 46132.005
HORN:
THE Z1-A WAS NOW FITTED WITH THE MODIFIED HORN ASSEMBLY THAT WAS FIRST FITTED TO THE LATE 1973 MODELS.
NEW PART NUMBER:
HORN 27003-053
MAIN WIRING LOOM:
THE LOOM ON THE Z1-A WAS MODIFIED TO ACCEPT THE NEW BRAKE LIGHT FAILURE FEATURE. A SMALL THREE PIN FEMALE PLUG CONNECTION WAS ADDED NEAR THE IGNITION COIL CONNECTIONS.
THE STOP LAMP FAILURE SWITCH WAS A SMALL RUBBER COATED SQUARE ITEM ATTACHED TO A ZINC PLATED METAL BRACKET AND BOLTED TO ONE OF THE IGNITION COIL MOUNTINGS. RUNNING FROM THE SWITCH WAS A WHITE MALE THREE PIN PLASTIC PLUG CONNECTOR.
NEW PART NUMBER:
MAIN LOOM 26001-111
FAILURE SWITCH 28019-001
SWITCH BRACKET 32060-014
HEADLAMP:
DUE TO PROBLEMS STILL PERSISTING WITH HEADLAMP BULB FAILURE, UK MODEL WERE FITTED WITH A 20W RESISTOR. THIS WAS WIRED INTO THE LIGHTING SYSTEM, CONNECTING BETWEEN THE TWO BLUE WIRES RUNNING FROM THE HANDLE BAR SWITCHES.
THE RESISTOR WAS A GREEN CIGAR SHAPED UNIT, BOLTED TO A BLACK METAL BRACKET AND SANDWICHED BETWEEN ONE OF THE IGNITION COIL MOUNTS AND THE FRAME.
NEW PART NUMBERS:
RESISTOR 26019-005
BRACKET 32122-034
BOLT 110B0863 + 461F0800 WASHER + 310B0800 NUT.
VOLTAGE REGULATOR:
THE MODIFIED REGULATOR, FIRST USED ON THE 1973 Z1, WAS NOW FITTED AS STANDARD ON FRAME NUMBERS Z1F-36187 ONWARDS.
NEW PART NUMBER:
VOLTAGE REGULATOR 21066-019.
VOLTAGE RECTIFIER:
THE RECTIFIER WAS MODIFIED AND WAS NOW FINISHED IN SILVER, NOT BLACK.
NEW PART NUMBER:
VOLTAGE RECTIFIER 21061-019
HEADLAMP BRACKETS:
THE DESIGN OF THESE CHROME BRACKETS WAS CHANGED ON THE Z1-A
THEY WERE NO LONGER SEAMLESS, THE TRIANGULAR PART BEING QUITE PROUD OF THE CYLINDRICAL SECTION.
NEW PART NUMBERS:
BRACKET LH 44033-071
BRACKET RH 44034-071
INDICATORS:
THE INDICATOR HEADS WERE NOW FITTED WITH DIFFERENT LENSES FRONT AND REAR. THE REAR ONES WERE NOW FROSTED TO STOP ANY CHANCE OF DAZZLING FOLLOWING TRAFFIC. BECAUSE OF THIS THE WHOLE ASSEMBLY WAS MODIFIED.
NEW PART NUMBERS:
FRONT LAMP 23040-047
REAR LAMP 23040-048
FRONT LENS 23048-012
REAR LENS 23048-013
DRIVE CHAIN ADJUSTERS:
THE ADJUSTER PLATES WERE MODIFIED TO ACCEPT 10MM BOLTS INSTEAD OF 8MM BOLTS. THIS WAS DUE TO COMPLAINTS OF BENT AND BROKEN ADJUSTERS ON THE 1973 MODEL. THE LOCK NUTS WERE ALSO CHANGED TO 10MM.
BECAUSE OF THE EXTRA THICKNESS OF THESE PLATES THE REAR AXLE SPACER BETWEEN THE SPROCKET CARRIER AND SWING ARM WAS ALSO MODIFIED.
NEW PART NUMBERS:
PLATES 33040-063
BOLTS 92001-143
NUTS 314B1000
SPACER LH 42037-023
REAR BRAKE PANEL:
THE BRAKE PANEL WAS NOW EQUIPPED WITH A BRAKE WEAR INDICATOR. THIS CONSISTED OF A SMALL SEMI-CIRCULAR DECAL STUCK TO A RECESS ON THE BRAKE PLATE NEXT TO THE BRAKE CAMSHAFT. A SMALL CHROME TRIANGULAR POINTER WAS FITTED OVER THE SPLINES OF THE CAMSHAFT WHICH WAS ALSO MODIFIED TO ACCEPT THE POINTER.
THE CHROME BRAKE ARM WAS ALSO MODIFIED SO THAT THE 8MM CLAMPING BOLT COULD BE FITTED FROM THE OPPOSITE SIDE SO THAT IT WOULD NOT OBSTRUCT THE POINTER.
NEW PART NUMBERS:
BRAKE PLATE 42006-053
CAMSHAFT 41050-017
POINTER 41085-004
BRAKE ARM 42029-033
MUFFLERS:
THE MUFFLERS ON THE UK MODELS WERE MODIFIED AND NOW FITTED WITH THE REMOVABLE BAFFLES. A SMALL BAR ACROSS THE END OF THE BAFFLE ASSISTED IN REMOVAL.
NEW PART NUMBERS:
MUFFLER LH UPPER 18001-127
MUFFLER LH LOWER 18001-128
MUFFLER RH LOWER 18001-129
MUFFLER RH UPPER 18001-130
BAFFLE 18033-068
FRONT BRAKE MASTER CYLINDER:
A MODIFIED MASTER CYLINDER WAS FITTED TO THE Z1-A. THIS INCORPORATED A MODIFIED FRONT BRAKE LEVER AND ADJUSTING BOLT.
NEW PART NUMBER:
MASTER CYLINDER 43015-009 UK MODEL
MASTER CYLINDER 43015-012 US MODEL
FRONT BRAKE METAL PIPE:
THE METAL BRAKE PIPE ON THE Z1-A WAS CHANGED TO A SLIGHTLY DIFFERENT SHAPE AND WAS A DARKER FINISH
NEW PART NUMBER:
BRAKE PIPE 43060-009
TOP YOKE REAR MOUNTING BOLT:
A CHROME 8MM-DOMED NUT INSTEAD OF JUST A NORMAL NUT BOLT NOW SECURED THE TOP YOKE MOUNTING.
NEW PART NUMBER:
NUT 92090-007
MAIN STAND MOUNTING BOLTS:
THESE TWO BOLTS WERE NOW OF A SOLID DESIGN, NOT HOLLOW.
THE PART NUMBER REMAINED THE SAME, 34019-014.
ENGINE CHANGES:
PERHAPS THE MOST OBVIOUS AND IMPORTANT CHANGE ON THE Z1-A WAS THE USE OF A NATURAL ALLOY SILVER FINISH ON THE ENGINE.
OWNER'S IN COUNTRIES WHERE THE WEATHER CONDITIONS WAS LESS THAN PERFECT COMPLAINED OF THE BLACK PAINT PEELING FROM THE ENGINE PARTS.
KAWASAKI LISTENED TO THESE COMPLAINTS AND LEFT THE CRANKCASES, CYLINDER BARRELS, CYLINDER HEAD, CAMSHAFT COVER AND KICK-START COVER IN THEIR NATURAL SILVER FINISH.
THIS WAS CONSIDERED A GOOD MOVE BY CUSTOMERS AND DEALERS ALIKE, AND SO THE SILVER FINISH CONTINUED ON ALL SUBSEQUENT Z1 MODELS.
THE TWO PIECE HEAD GASKET, FIRST USED ON LATER Z1 MODELS, WAS NOW STANDARD ON THE Z1-A, AS WAS THE TALLER CYLINDER HEAD NUTS ALONG WITH ANY OTHER MODIFICATIONS ORIGINALLY MADE TO THE Z1 ENGINE.
LEFT HAND REAR SPROCKET COVER:
THIS ENGINE CASE WAS CHANGED SLIGHTLY TO ACCEPT THE NEW MODIFIED CHAIN OILER PUMP.
EMBOSSED ONTO THE FACE OF THE ENGINE SPROCKET COVER, FOR THE FIRST TIME, WAS THE GEARBOX GEAR CHANGE PATTERN.
NEW PART NUMBER:
COVER LH REAR 14026-026
DURING 1974 VARIOUS OTHER MODIFICATIONS WERE MADE TO THE Z1-A, SOME MADE PUBLIC AND SOME KEPT SECRET.
THE FRONT CAM CHAIN SLIPPER TENSIONER BLADE HAD A HABIT OF BREAKING IN HALF AND FALLING INTO THE SUMP. THIS CAUSED EXCESSIVE VIBRATION FROM THE CAM CHAIN AND POSSIBLE DAMAGE TO THE CYLINDER BARREL. A STRONGER TENSIONER BLADE WAS PRODUCED UNDER THE NEW PART NUMBER 12053-019. MAJOR ENGINE SURGERY, HOWEVER, WAS REQUIRED.
THE CAM CHAIN ADJUSTER HOUSING AT THE BACK OF THE BLOCK WAS FOUND TO HAVE CRACKS APPEARING IN THEM, SO A REPLACEMENT BODY WAS PRODUCED UNDER THE NEW PART NUMBER 12047-003. THIS WAS A LARGER THICKER UNIT.
THE FOUR PAN HEAD SCREWS HOLDING THE OIL PRESSURE SWITCH HOUSING ONTO THE CRANKCASES COULD EASILY BE CHEWED UP, SO THEY WERE REPLACED WITH CROSS HEADED BOLTS INSTEAD. THE PART NUMBER FOR THESE WAS 92003-145.
IN JANUARY 1974, KAWASAKI RELEASED A SERVICE BULLETIN CONCERNING PERSISTENT OIL LEAKS FROM THE CYLINDER BARREL JOINT. DEALERS WERE INSTRUCTED TO REMOVE THE FOUR MIDDLE CRANKCASE STUDS AND RE-SEAL THEM INTO THE CASES BY USING A LIQUID GASKET. THIS WAS TO STOP THE ENGINE OIL FROM SEEPING UP THE THREADS ON THE STUDS.
ALSO IN JANUARY 1974, THE AUTOMATIC TIMING ADVANCER WAS MODIFIED ALONG WITH THE CARBURETTORS. THIS WAS IN AN EFFORT TO INCREASE PERFORMANCE.
TIMING WAS NOW TO BE SET AT 20 DEGREES BTDC @ 1500 RPM INSTEAD OF 5 DEGREES BTDC. A NEW ADVANCER UNDER THE PART NUMBER 21148-005 WAS MADE AVAILABLE AS A DIRECT SUPERSESSION.
THE CARBS HAD CHANGES MADE TO VARIOUS INTERNAL PARTS INCLUDING THE FLOATS, PILOT JETS, NEEDLE JETS, THROTTLE VALVES AND CHOKE PLUNGERS. THE SHAPE OF THE FLOAT BOWL AND GASKET WAS ALSO CHANGED. THE CHOKE OPERATING LEVER WAS ALSO MODIFIED.
THE MOST OBVIOUS VISUAL DIFFERENCE WAS THE FITTING OF A BRASS DRAIN PLUG, SCREWED INTO THE BOTTOM OF EACH FLOAT BOWL AT AN ANGLE AND SEALED WITH A SMALL O`RING.
THE WHOLE CARB ASSEMBLY WAS NOW AVAILABLE UNDER THE NEW PART NUMBER 16001-217 AS A DIRECT SUPERSESSION.
THE MODIFIED PARTS WERE FITTED BY THE FACTORY ON ALL BIKES WITH FRAME NUMBERS Z1F-032818 ONWARDS.
IN MARCH 1974, KAWASAKI RELEASED A SERVICE BULLETIN CONCERNING THE REPLACEMENT OF THE DRIVE CHAIN OIL PUMP. DUE TO DIFFICULTIES IN ADJUSTING THE PUMP BY SOME OWNERS, KAWASAKI MODIFIED IT GIVING IT THE NEW PART NUMBER 16082-056. THIS PUMP WAS MUCH EASIER TO ADJUST.
KAWASAKI FITTED THE NEW PUMP TO ALL BIKES ON THE PRODUCTION LINE FROM FRAME NUMBER Z1F-039150 ONWARDS.
ALSO IN MARCH 1974, THE RED PLASTIC COVER OVER THE BATTERY LIVE LEAD WAS MADE AVAILABLE AS A SEPARATE SPARE PART. PREVIOUSLY IT WAS ONLY AVAILABLE WITH THE LEAD. THE PART NUMBER FOR THIS COVER WAS 92073-030.
IN APRIL 1974, NEW LEGISLATION REQUIRED THE FITTING TO THE HEADSTOCK OF ALL NEW MOTORCYCLES IN THE UK, A STICKER CONFIRMING THAT THE MOTORCYCLE COMPLIED TO CURRENT RADIO NOISE REQUIREMENTS.
THIS WAS A SMALL BLACK STICKER AND THE LEGEND E11 10R-241 WAS PRINTED ON IT IN SILVER.
IN JUNE 1974, SOME MODELS WERE DELIVERED TO THE UK WITH THE WRONG HEADLAMP FITTED. KAWASAKI GIVE PERMISSION TO DEALERS TO REPLACE THEM UNDER WARRANTY. SOME DEALERS, OF COURSE, DID NOT BOTHER CAUSING PROBLEMS LATER ON WHEN REPLACEMENT PARTS WERE REQUIRED.
THE PART NUMBER FOR THE SUPPLIED REPLACEMENT HEADLAMPS WAS 23004-035, ALTHOUGH THIS WAS NOT THE SAME PART AS THE ONE FITTED ON THE PRODUCTION LINE FOR THE UK MARKET. THIS CAUSED EVEN GREATER CONFUSION.
THE CORRECT HEADLAMP SHOULD HAVE BEEN PART NUMBER 23004-058.
OWNER`S HANDBOOK: PART NUMBER 99997-808
Post edited by: Patton, at: 2007/05/18 13:42
Post edited by: Patton, at: 2007/05/18 13:43
Post edited by: Patton, at: 2007/05/18 13:45