help identify this broken guide please

  • Gdailey2112
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help identify this broken guide please

03 Sep 2022 09:10
#873281
 
1982 KZ1100D1

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  • z1kzonly
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Re: help identify this broken guide please

03 Sep 2022 09:18
#873282
Later style cast iron guide, Kaw started using long wearing iron guides & nitrated valves with the later 100 engines, single guides are all over ebay, even some oversize, .002 -.004.
You need correct reamers and guide drivers to install correct. Plus you have to heat the head a little to expand. Might be time for an ebay head, lots of J-model heads on cheaper than the Z1/KZ heads for sure. I never followed the few years of the "Bath Tub" head different chamber pattern, drag bike guys like them to modify for older engine conversion
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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  • krazee1
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Re: help identify this broken guide please

03 Sep 2022 10:11
#873283
IIRC they were referred to as "sintered iron", and started in 1978 for unleaded fuel use.

Mike
Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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  • Gdailey2112
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Re: help identify this broken guide please

03 Sep 2022 10:19
#873284
thanks to both of you
1982 KZ1100D1
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  • Scirocco
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Re: help identify this broken guide please

03 Sep 2022 14:20
#873296
There must be a missing c-clip ring in your cyl. head! 

 
 
 
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Re: help identify this broken guide please

04 Sep 2022 09:33
#873325
yes there was that clip that came out with the springs for that valve and I'd found it right away, but didn't realize it was from the guide, thought it came from a valve seal lol
thank you Scirocco
1982 KZ1100D1

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  • Gdailey2112
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Re: help identify this broken guide please

04 Sep 2022 10:07
#873329
lol my thumb looks like a toe in that pic
1982 KZ1100D1

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  • TexasKZ
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Re: help identify this broken guide please

04 Sep 2022 14:01
#873343
Those guides are still available new from Kawasaki. Also available from Partzilla and I bet CMS.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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  • Gdailey2112
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Re: help identify this broken guide please

04 Sep 2022 21:53
#873363
thank you very kindly, sir
1982 KZ1100D1

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  • Gdailey2112
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Re: help identify this broken guide please

06 Sep 2022 11:42
#873462
burning question, should i replace the broke cast iron guide with a bronze guide so i don't have to fart around with heating the head and cooling the guide?
1982 KZ1100D1

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  • Nerdy
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Re: help identify this broken guide please

06 Sep 2022 11:51
#873464
I'm wondering if you could dunk the guide in liquid nitrogen and then simply drop it into the unheated head.

The LN will make the guide MUCH colder than any freezer could ever imagine, but don't hit or drop the frozen guide because it will shatter.
1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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  • Gdailey2112
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Re: help identify this broken guide please

06 Sep 2022 12:12
#873465
good question
1982 KZ1100D1

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