going oversize
- 82KZ305Belt
-
Topic Author
- Offline
- User
- Posts: 477
- Thanks: 35
going oversize
03 Nov 2022 08:06
I might, maybe, possibly, finally, have found some reasonable priced oversized pistons for my poor scored 305. Are rings the only other thing I need to worry about when going oversize? Pins and clips and everything else stay the same? I don't see any evidence that those are different but don't want any surprises either.
How many horsepower would it add, lol?
How many horsepower would it add, lol?
Please Log in or Create an account to join the conversation.
- zed1015
-
- Offline
- User
- Posts: 3091
- Thanks: 1645
Re: going oversize
03 Nov 2022 09:30
Are these OEM or aftermarket ?
Aftermarket pistons should come with rings, pins and clips as a kit .
OEM are usually available as separate components.
Depending on the oversize the pins may be slightly longer but the same diameter.
Clips should be the same if OEM but sometimes aftermarket are a heavier gauge to match a wider piston groove as is the case with Wiseco pistons etc.
Care must be taken to have the correct size clip to match the groove.
Aftermarket pistons should come with rings, pins and clips as a kit .
OEM are usually available as separate components.
Depending on the oversize the pins may be slightly longer but the same diameter.
Clips should be the same if OEM but sometimes aftermarket are a heavier gauge to match a wider piston groove as is the case with Wiseco pistons etc.
Care must be taken to have the correct size clip to match the groove.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
The following user(s) said Thank You: 82KZ305Belt
Please Log in or Create an account to join the conversation.
- 82KZ305Belt
-
Topic Author
- Offline
- User
- Posts: 477
- Thanks: 35
Re: going oversize
03 Nov 2022 10:20 - 03 Nov 2022 10:21
The pistons would be OEM 1.0 over (if they actually still have them). Aftermarkets were never made, unfortunately. I don't see any different pins or clips/snap rings for different pistons so I should be OK, but wanted to make 100% sure. Someone could double-check me...
www.partzilla.com/catalog/kawasaki/motor...-b1/cylinder-pistons
www.partzilla.com/catalog/kawasaki/motor...-b1/cylinder-pistons
Last edit: 03 Nov 2022 10:21 by 82KZ305Belt.
Please Log in or Create an account to join the conversation.
- zed1015
-
- Offline
- User
- Posts: 3091
- Thanks: 1645
Re: going oversize
03 Nov 2022 10:37
If they are OEM oversize then pins and clips will be the same as fitted.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
The following user(s) said Thank You: 82KZ305Belt
Please Log in or Create an account to join the conversation.
- 82KZ305Belt
-
Topic Author
- Offline
- User
- Posts: 477
- Thanks: 35
Re: going oversize
03 Nov 2022 12:02
That's one bit of good news in an otherwise grim scene. I contacted IMD Pistons but they don't make any pistons for it. All my hopes are riding on one place that says they have em but won't wake up till it's tomorrow there.
Please Log in or Create an account to join the conversation.
- Nerdy
-
- Away
- Sustaining Member
- Posts: 1047
- Thanks: 411
Re: going oversize
03 Nov 2022 14:351967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
Please Log in or Create an account to join the conversation.
- 82KZ305Belt
-
Topic Author
- Offline
- User
- Posts: 477
- Thanks: 35
Re: going oversize
03 Nov 2022 16:51I started to do the math... lets see 30 hp now, new bore would be 3.14(31mm2)(52.4 mm)...etc
But I'm not sure its a linear relationship anyway and I lost interest. Negligible, I'm sure.
Plus bore x stroke x 2 comes out to more than 306cc, its more like 316, so I don't know what I'm doing.
Please Log in or Create an account to join the conversation.
- Nerdy
-
- Away
- Sustaining Member
- Posts: 1047
- Thanks: 411
Re: going oversize
03 Nov 2022 18:46
No, you got it right: that comes out to 316.4cc. (I used 3.14159 for pi)
Another thing to consider: if the piston height is the same as stock, the slightly larger bore will give you a slightly lower compression ratio (I think) which might negate the HP gained through the additional displacement.
Another thing to consider: if the piston height is the same as stock, the slightly larger bore will give you a slightly lower compression ratio (I think) which might negate the HP gained through the additional displacement.

1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
Please Log in or Create an account to join the conversation.
- 82KZ305Belt
-
Topic Author
- Offline
- User
- Posts: 477
- Thanks: 35
Re: going oversize
03 Nov 2022 19:22 - 03 Nov 2022 19:25I was thinking that was the stock bore, but yeah I used the radius for the oversized. So my 305 (which is a 306) gains 10 cc.No, you got it right: that comes out to 316.4cc. (I used 3.14159 for pi)
Another thing to consider: if the piston height is the same as stock, the slightly larger bore will give you a slightly lower compression ratio (I think) which might negate the HP gained through the additional displacement.
Well hell, I might as well finish now, That would be an additional 0.980392157 horsepower, I think. Look out!
I don't know why the piston would be higher but I don't know much. Most likely they won't have em anyway and the point will be moot.
Last edit: 03 Nov 2022 19:25 by 82KZ305Belt.
Please Log in or Create an account to join the conversation.
- Wookie58
-
- Offline
- Moderator
- Posts: 4569
- Thanks: 2708
Re: going oversize
04 Nov 2022 00:22If the piston height is the same then you are pushing a bigger "swept volume" into the same size "combustion chamber" so the compression ratio will increaseNo, you got it right: that comes out to 316.4cc. (I used 3.14159 for pi)
Another thing to consider: if the piston height is the same as stock, the slightly larger bore will give you a slightly lower compression ratio (I think) which might negate the HP gained through the additional displacement.![]()
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
Please Log in or Create an account to join the conversation.
- zed1015
-
- Offline
- User
- Posts: 3091
- Thanks: 1645
Re: going oversize
04 Nov 2022 00:29
Stock OEM oversize pistons will retain the original compression ratio.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
www.kzrider.com/23-for-sale/611992-air-c...lide-mikunis?start=0
Please Log in or Create an account to join the conversation.
- Wookie58
-
- Offline
- Moderator
- Posts: 4569
- Thanks: 2708
Re: going oversize
04 Nov 2022 05:16Are they "pocketed" or slightly shorter to achieve this?Stock OEM oversize pistons will retain the original compression ratio.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
Please Log in or Create an account to join the conversation.