KZ900 valve shims Machining

  • Rolf1976_KZ900
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Re: KZ900 valve shims Machining

30 Jan 2025 10:04 - 30 Jan 2025 10:10
#908446
If you have 37.80 it look like you have space . look at picture 4  .I posted some more info from 1976 kz900 manua how to measure too
Last edit: 30 Jan 2025 10:10 by Rolf1976_KZ900. Reason: messed up posting
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  • Kaw-boy 900
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Re: KZ900 valve shims Machining

30 Jan 2025 11:08
#908448
Thank you for your valuable advice guys !  You are worth much more than AI or chatgpt LOL

I will tell the mechanic who did that to coppy 100 times:


 
Kawasaki:
S1 250 triple 1973
H1, 500 triple 1975
LTD 1000, 1982
Ninja 1000R 1987
Ninja ZX12R 2006
KZ900 1976.
Yamaha RD 350 1973
Ducati 1098 2007
Harley Softail 2009 For sale !

Mechanic at:
Daytona Motor Montreal.
Kawasaki Center.
Pont Viau Motorcycle.
Chabot Marine & Sport.
Honbec Mtl.
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Re: KZ900 valve shims Machining

26 Feb 2025 13:00
#909429
I also found a valve lifter with gouges on the inside. I have no clue of what could happen there !! The valve stem look ok.

Kawasaki:
S1 250 triple 1973
H1, 500 triple 1975
LTD 1000, 1982
Ninja 1000R 1987
Ninja ZX12R 2006
KZ900 1976.
Yamaha RD 350 1973
Ducati 1098 2007
Harley Softail 2009 For sale !

Mechanic at:
Daytona Motor Montreal.
Kawasaki Center.
Pont Viau Motorcycle.
Chabot Marine & Sport.
Honbec Mtl.

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  • Cra-z1
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Re: KZ900 valve shims Machining

26 Feb 2025 19:03
#909433
I have never seen that issue
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  • TexasKZ
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Re: KZ900 valve shims Machining

26 Feb 2025 19:24
#909436
It looks like the valve has been hitting off center and that there are welding boogers in there, too. I would consider using a different one.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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Re: KZ900 valve shims Machining

27 Feb 2025 16:35
#909482
TexasKZ wrote:
It looks like the valve has been hitting off center and that there are welding boogers in there, too. I would consider using a different one.

Or maybe a keeper? And it look like TIG spot welding to replace the center.... RRRRrrrrrr!!

Anyway, a new lifter is on the way, but I'm disappointed with the salvage work that some shop of good reputation (...) in Montreal, Canada can do!
I called the mechanic who did this... No problem my friend,  I have done this several times.
 
Kawasaki:
S1 250 triple 1973
H1, 500 triple 1975
LTD 1000, 1982
Ninja 1000R 1987
Ninja ZX12R 2006
KZ900 1976.
Yamaha RD 350 1973
Ducati 1098 2007
Harley Softail 2009 For sale !

Mechanic at:
Daytona Motor Montreal.
Kawasaki Center.
Pont Viau Motorcycle.
Chabot Marine & Sport.
Honbec Mtl.

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  • Wookie58
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Re: KZ900 valve shims Machining

28 Feb 2025 00:09
#909490
Kaw-boy 900 wrote:
TexasKZ wrote:
It looks like the valve has been hitting off center and that there are welding boogers in there, too. I would consider using a different one.

Or maybe a keeper? And it look like TIG spot welding to replace the center.... RRRRrrrrrr!!

Anyway, a new lifter is on the way, but I'm disappointed with the salvage work that some shop of good reputation (...) in Montreal, Canada can do!
I called the mechanic who did this... No problem my friend,  I have done this several times.

 
This is why I outsource as little as possible, you just don't know what you are going to get for the chunks of money it costs you
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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Re: KZ900 valve shims Machining

06 Mar 2025 06:57 - 06 Mar 2025 11:58
#909720
The valve spring keeper that were installed are not the right one (round grouve instead of square). I ordered OEM part # 12011-002.
 
There was 7 valves with round and 1 with square keeper. Maybe it was related to the valve lifter issue :(

I'm just about to make free publicity for that shop in Longueuil Quebec, Canada that did the work !

 
Kawasaki:
S1 250 triple 1973
H1, 500 triple 1975
LTD 1000, 1982
Ninja 1000R 1987
Ninja ZX12R 2006
KZ900 1976.
Yamaha RD 350 1973
Ducati 1098 2007
Harley Softail 2009 For sale !

Mechanic at:
Daytona Motor Montreal.
Kawasaki Center.
Pont Viau Motorcycle.
Chabot Marine & Sport.
Honbec Mtl.
Last edit: 06 Mar 2025 11:58 by Kaw-boy 900.

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