Ghettotech DIY punk rock homebrew rearsets

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21 Sep 2007 10:10 #171984 by guitargeek
Ghettotech DIY punk rock homebrew rearsets was created by guitargeek
Most of the images got lost in the move to the archives, so here it is again...

All photos are shrunk down to fit this page, save them to your hard drive and open with the image viewer of your preference in order to see them full-size. I use IrfanView , it's free & easy.


Here are some shots of the rearsets I recently kludged together. I used a ZX6 shifter and a M10-1.25x100mm bolt, some rubber hose, washers, nylon bushings, a spring from a fake Bigsby guitar vibrato tailpiece, electric drill, Dremel, various files & rotary bits, X-Acto knife, some lithium spray grease, a chop saw, a mig welder and a little Southern Engineering. (If you're not a Southerner, well, use your imagination.)

Flip the peg mounts upside down, switch sides, cut the stop strap off (it's what the peg normally rests on, but will now prevent the peg from folding back in the even of an accident). You keep the right peg on the right side and vice versa. Put your pegs into their new homes.

Cut about 2.5" out of the brake pedal, weld back together. The right side is now done.



Moving to the left side, remove the upper peg mounting stud from the frame. There's a backing nut on the inner side of the frame, you'll have to remove this and you might need to use vise grips on the stud to get it out.

Cut about an inch or so out of the shift lever tie rod. Re-weld.

Cut a piece of nylon bushing to match the width of the shift lever. Put it on the M10 bolt, put the shift lever over that, then a washer, the spring, another washer, rubber hose (my peg bracket bushings were shot), the peg mounting bracket, another washer, and screw it into the frame. Back it up with the locking nut on the inner side of the frame.









Crawl around on the floor.



You may need to grind some stuff to get everything to fit and function together in a harmonious manner. Use your best judgment.



I've been using this setup for two and a half years now and I've had zero problems with it. This operation moves the pegs up about 3" and about 7" rearward. You get more clearance and control and it's actually pretty comfortable, not quite so extreme as the riding position on a lot of modern sport bikes, yet more sporty and confidence inspiring than the stock position.

You get to keep your passenger pegs, too!



Let me know if you have any questions.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"
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21 Sep 2007 10:52 #171997 by riverroad
Replied by riverroad on topic Ghettotech DIY punk rock homebrew rearsets
I LIKE!

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21 Sep 2007 11:26 #172005 by DrWhizBang
Replied by DrWhizBang on topic Ghettotech DIY punk rock homebrew rearsets
Thanks, GG! That's right on the money!

KZ650C2 w/810CC in Saint John, NB
-- a sleeper, methinks.

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22 Sep 2007 11:55 #172191 by apeman
Replied by apeman on topic Ghettotech DIY punk rock homebrew rearsets
I was getting ready to invent this same wheel. You have given me an easier approach. IOU.

Petaluma and Truckee, CA -- member since Jan. 23, 2003;
PREVIOUS KZs: 1980 KZ750H with 108,000 miles; 1980 KZ750E with 28,000 miles; and KZ750H street/cafe project, all sold a few years back.

This is what I do for fun, not for work. It is art, with a little engineering thrown in.

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23 Sep 2007 02:56 #172308 by guitargeek
Replied by guitargeek on topic Ghettotech DIY punk rock homebrew rearsets
I'm glad I could help!

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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23 Sep 2007 08:26 #172343 by Bluemeanie
Replied by Bluemeanie on topic Ghettotech DIY punk rock homebrew rearsets
Nice action shot of the Dremal!! B)

1980 KZ650F1, Bought new out the door for $2,162.98!
The following user(s) said Thank You: guitargeek

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25 Sep 2007 14:21 #172813 by 531blackbanshee
Replied by 531blackbanshee on topic Ghettotech DIY punk rock homebrew rearsets
is that heyburn lake in the background?

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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25 Sep 2007 19:28 #172859 by guitargeek
Replied by guitargeek on topic Ghettotech DIY punk rock homebrew rearsets
531blackbanshee wrote:

is that heyburn lake in the background?


Nope, Draper.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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26 Sep 2007 06:12 #172919 by OKC_Kent
Replied by OKC_Kent on topic Ghettotech DIY punk rock homebrew rearsets
guitargeek wrote:

531blackbanshee wrote:

is that heyburn lake in the background?


Nope, Draper.


:whistle: That's the lake where all us Okies hide the bodies...

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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22 Feb 2008 10:15 #196277 by CptEDIV
Replied by CptEDIV on topic Ghettotech DIY punk rock homebrew rearsets
I want to start getting together all the stuff I need to do this, the only thing I'm real worried about is I use my bike to get to work and school. I'm young and want that sportbike feel though :P.

What year was the ZX shifter, or are most kawasaki sport bike shifters interchangeable?

1979 KZ 650 D2 \"Midnight\" blue.

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22 Feb 2008 10:54 - 11 Dec 2008 15:40 #196283 by guitargeek
Replied by guitargeek on topic Ghettotech DIY punk rock homebrew rearsets
Form follows function.
Improvise, adapt, overcome.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"
Last edit: 11 Dec 2008 15:40 by guitargeek.

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22 Feb 2008 12:01 #196297 by jjdwoodman
Replied by jjdwoodman on topic Ghettotech DIY punk rock homebrew rearsets
OKC_Kent wrote:

guitargeek wrote:

531blackbanshee wrote:

is that heyburn lake in the background?


Nope, Draper.


:whistle: That's the lake where all us Okies hide the bodies...


I thought that was Dirtybird:whistle: :whistle: :huh:

77 650b
81 550 Mostly there
83 ZN1300 Voyager

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