Front Fork Disassembly

oldcuda68
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28 Jan 2006 15:44 #20248 by oldcuda68

Front Fork Disassembly was created by oldcuda68

I am getting ready to replace fork seals and was looking in my manual and they show a long tool to reach down in the forks to hold while removing the allen bolt at the bottom.. Does anyone have specs or what size socket/allen it takes. I will make something if I know the size..Thanks

Mark

1980 KZ750 LTD
1984 Honda GL1200 Interstate
Too many other toys to mention

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rstnick
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28 Jan 2006 15:49 #20253 by rstnick

Replied by rstnick on topic Front Fork Disassembly

Sorry, I don't know the size, but there is some good info in this post: kzrider.com/forum/viewthread.php?tid=25469

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

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wireman
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28 Jan 2006 16:11 #20257 by wireman

Replied by wireman on topic Front Fork Disassembly

im not sure of the allen wrench size but if you have an aircompressor and an airratchet you should be able to remove the allen bolt without the t-handle tool to hold the damper.

goodluck,happy wrenchingB)

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oldcuda68
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28 Jan 2006 16:22 #20262 by oldcuda68

Replied by oldcuda68 on topic Front Fork Disassembly

Thanks Rob and Wireman.
Lots of good stuff in those old posts! Gonna cut up a broom handle after dinner. If it doesn't work. I will try to use the impact.

Mark

Post edited by: oldcuda68, at: 2006/01/28 19:29

1980 KZ750 LTD
1984 Honda GL1200 Interstate
Too many other toys to mention

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arobsum
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28 Jan 2006 17:54 #20285 by arobsum

Replied by arobsum on topic Front Fork Disassembly

i never needed the tool when i did mine. the inner mechanism never spun. i removed the allen bolt and took it apart. i guess i got lucky. good luck.

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FireBurst
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29 Jan 2006 07:33 #20367 by FireBurst

Replied by FireBurst on topic Front Fork Disassembly

I used a piece of 1/2" dowel rod

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kwakagoose
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29 Jan 2006 08:19 #20376 by kwakagoose

Replied by kwakagoose on topic Front Fork Disassembly

Here's some pic's of the wooden dowl you need.

Post edited by: kwakagoose, at: 2006/01/29 11:21

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kwakagoose
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29 Jan 2006 08:22 #20377 by kwakagoose

Replied by kwakagoose on topic Front Fork Disassembly

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kwakagoose
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29 Jan 2006 08:23 #20378 by kwakagoose

Replied by kwakagoose on topic Front Fork Disassembly

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roy-b-boy-b
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29 Jan 2006 08:56 #20388 by roy-b-boy-b

Replied by roy-b-boy-b on topic Front Fork Disassembly

I used a curved piece of tree limb. Ikept it around for several years and finally throwed it out. I got lots of trees. Roy

1979 LTD Street Fighter.1977 KZ1000

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wireman
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29 Jan 2006 18:14 #20433 by wireman

Replied by wireman on topic Front Fork Disassembly

are you using the wood to reassemble forks?:blink: id be worried about pieces of wood floating around in fork oil.goodluck,happy wrenching!:whistle:

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KZQ
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Walking Behind the Corn May Not Be All That!

29 Jan 2006 18:49 #20439 by KZQ

Replied by KZQ on topic Front Fork Disassembly

On my KZ900 it's a round shape with two flats. I bought the special socket from Kaw. I've only used it once. Since then I've always used the impact wrench. It's way faster.
Bill

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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Front Fork Disassembly

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