kz1000 Rear Brake Caliper

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28 Jan 2006 20:05 #20316 by Lonzof
kz1000 Rear Brake Caliper was created by Lonzof
This may seem like a dumb question, but here goes.. I am trying to replace the brake pads on the rear caliper of a 1977 KZ1000A and the Clymer book tells me to push the piston back in prior to placing in the pads. I pushed one piston in but it appears to have two pistons, one of which doesn't move. Here's the question: Is there one or two pistons on this caliper?

Post edited by: lonzof, at: 2006/01/28 23:05

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28 Jan 2006 20:11 #20319 by buckracer24
Replied by buckracer24 on topic kz1000 Rear Brake Caliper
there should only be 1 piston,the other side of the caliper should only be a thin metal plate with a hole in the middle for the screw that goes into the brake pad.BUT i could be wrong

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29 Jan 2006 07:29 #20366 by BohicaBob
Replied by BohicaBob on topic kz1000 Rear Brake Caliper
There are two pistons. Use wood to brace the rotor: place the wood in the 'gap' of the caliper on the loosened side of the rotor so that you can push the stubborn piston in with your 'pry bar' more efficiently and without hurting the rotor. You might loosen the bleeder valve to help things as well -- you probably need to replace the brake fluid in the system as well.

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29 Jan 2006 07:38 #20368 by steell
Replied by steell on topic kz1000 Rear Brake Caliper
Here is a pic where you can see the second piston.


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29 Jan 2006 08:15 #20375 by Duck
Replied by Duck on topic kz1000 Rear Brake Caliper
If it's sticking now it will get worse and end up dragging.
Take the pistons out and clean them up with a 'scotchbrite' pad.
Clean the cylinders and ports too.
Dry everything out.
Replace the seals and dust boots. Wet with some brake fluid for ease in getting stuff back together.
If the stuck piston won't come out you can clamp the unstuck piston down with a piece of wood and use the brake hydraulics to push the other one.

-Duck

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