- Posts: 2440
- Thank you received: 28
Removing the front fork top plug
- TeK9iNe
- Offline
- User
- What did you do!?!
Less
More
21 Jul 2009 19:55 #308550
by TeK9iNe
Motorcycle Shop Owner/Operator
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors
Replied by TeK9iNe on topic Removing the front fork top plug
Proper wrench with hollow jack bar slipped over the end. Lots of torque with little effort.
Motorcycle Shop Owner/Operator
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors
Please Log in or Create an account to join the conversation.
- JMKZHI
- Offline
- Platinum Member
Less
More
- Posts: 2429
- Thank you received: 48
21 Jul 2009 20:17 #308556
by JMKZHI
Replied by JMKZHI on topic Removing the front fork top plug
Apply heat to the bottom allen bolt while you're at it.
FYI: the heat had no effect on my fork cap o-rings. I replaced the air valve o-rings but reused the big ones. HarborFreight & other places sell a metric nitrile o-ring kit w the needed sizes.
FYI: the heat had no effect on my fork cap o-rings. I replaced the air valve o-rings but reused the big ones. HarborFreight & other places sell a metric nitrile o-ring kit w the needed sizes.
Please Log in or Create an account to join the conversation.
- chrispysaki
- Topic Author
- Offline
- User
Less
More
- Posts: 150
- Thank you received: 0
22 Jul 2009 07:28 #308634
by chrispysaki
Replied by chrispysaki on topic Removing the front fork top plug
Thanks everyone. Sounds like I just need a better wrench and more torque. I'll let you know how it goes.
Please Log in or Create an account to join the conversation.
- JMKZHI
- Offline
- Platinum Member
Less
More
- Posts: 2429
- Thank you received: 48
22 Jul 2009 07:38 #308635
by JMKZHI
Replied by JMKZHI on topic Removing the front fork top plug
And some heat.
There's a good chance the caps have never been removed.
There's a good chance the caps have never been removed.
Please Log in or Create an account to join the conversation.
- chrispysaki
- Topic Author
- Offline
- User
Less
More
- Posts: 150
- Thank you received: 0
22 Jul 2009 12:39 #308692
by chrispysaki
Replied by chrispysaki on topic Removing the front fork top plug
JMKZHI, why should I apply heat to the bottom allen bolt? I don't think I'm supposed to remove that, am I?
Please Log in or Create an account to join the conversation.
- JMKZHI
- Offline
- Platinum Member
Less
More
- Posts: 2429
- Thank you received: 48
22 Jul 2009 17:50 #308726
by JMKZHI
Replied by JMKZHI on topic Removing the front fork top plug
I was assuming you were going to do the complete disassembly.
Please Log in or Create an account to join the conversation.
- chrispysaki
- Topic Author
- Offline
- User
Less
More
- Posts: 150
- Thank you received: 0
24 Jul 2009 20:37 #309155
by chrispysaki
Replied by chrispysaki on topic Removing the front fork top plug
Got it! All it needed was some heat and a pipe on the end of the wrench for more torque. I really thought I was going to break something wrenching on it that hard. Thanks again for the help everyone.
Please Log in or Create an account to join the conversation.