caliper dragging on KZ750 twin

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27 Aug 2011 19:04 #472190 by makenzie71
caliper dragging on KZ750 twin was created by makenzie71
We thought the piston was sticking...but it's not. We popped it out and it's clean, the seals are pretty, and the passages are clear. But the piston doesn't push back and it drags the rotor.

The master cylinder isn't new, but I pulled it directly from another bike (swapped out to a newer radial master) who's brakes were working beautifully.

Any ideas?

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  • Motor Head
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27 Aug 2011 19:08 #472191 by Motor Head
Replied by Motor Head on topic caliper dragging on KZ750 twin
Open the bleeder, or crack the line to see if there is any pressure left. Shouldn't be any. Possible return port in Master blocked.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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27 Aug 2011 19:09 #472192 by makenzie71
Replied by makenzie71 on topic caliper dragging on KZ750 twin
No pressure on caliper without the lever being drawn...it's bleeding back properly.

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27 Aug 2011 19:18 #472196 by Motor Head
Replied by Motor Head on topic caliper dragging on KZ750 twin
Caliper slides, where it mounts with 2 bolts, free/ lubed? It should slid back and forth. Try just that without pads. Just don't pull the brake lever. Maybe push the piston back again.
It is the Square cut O-ring, that will move the piston back, just a bit, when pressure is released. Did you replace any of the caliper seals?

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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27 Aug 2011 20:16 #472206 by bountyhunter
Replied by bountyhunter on topic caliper dragging on KZ750 twin

Motor Head wrote: Caliper slides, where it mounts with 2 bolts, free/ lubed?

That's what was hanging up on mine. I removed each mount bolt (one at a time) and greased and re-inserted. Afterwards the caliper slid easily on the pins.

1979 KZ-750 Twin

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