Rear Axle fitment error in FSM???

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22 Jan 2012 19:30 #499450 by Marneman
Rear Axle fitment error in FSM??? was created by Marneman
Installing the rear wheel on my 82 KZ1000K2 LTD, and the FSM shows the axle going in from left to right in the pictures. However, in the parts diagram drawing it shows it going right to left? I checked the parts diagram on kawasaki.com and it shows right to left as well. Not sure if it makes any real difference, but wondering if anyone has any advice on this one.

Thanks!

Bill

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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22 Jan 2012 20:11 #499460 by baldy110
Replied by baldy110 on topic Rear Axle fitment error in FSM???
Doesn't make any difference which way it goes on.

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22 Jan 2012 20:39 #499471 by Marneman
Replied by Marneman on topic Rear Axle fitment error in FSM???
Thanks B)

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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22 Jan 2012 21:02 #499479 by Patton
Replied by Patton on topic Rear Axle fitment error in FSM???
Not that it really matters, but nut on left tends to tighten with forward wheel motion and nut on right tends to loosen with forward wheel motion, either tendency being negligible with good well maintained wheel bearings, not to mention the cotter key or clip pin on the castle nut.

As a practical matter, with 4>1 exhaust on the right side, may be easier to pull the axle with nut on the right, where the nut is usually accessible, and the muffler may block pulling out the axle. Could of course first remove the muffler or the entire exhaust system, but would prefer the simplicity of just removing the right hand side nut and pulling the axle out from the left side.

Good Fortune! :)

1973 Z1
KZ900 LTD

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22 Jan 2012 21:10 #499482 by 650ed
Replied by 650ed on topic Rear Axle fitment error in FSM???
My KZ650-C1 came from the factory with the nut on the left side. Also, the KZ650-C1 Kawasaki Assembly and Preparation Manual (used for uncrating and assembling the bikes) shows the nut on the left. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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23 Jan 2012 00:42 #499526 by Patton
Replied by Patton on topic Rear Axle fitment error in FSM???
Original 1973 Z1 Owner's Manual has rear axle nut on the right.
Which is consistent with large Kaw four 1973~1976 FSM diagram and several pics.
Am guessing '74~76 Owner's Manuals also show it on the right.






FSM for 1977~1979 KZ1000 A and D models consistently shows the rear axle nut on the left.

Go figure. :huh:

Good Fortune! :)

1973 Z1
KZ900 LTD
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23 Jan 2012 01:09 - 23 Jan 2012 01:10 #499535 by 650ed
Replied by 650ed on topic Rear Axle fitment error in FSM???
I think they switched the nut to the left side (see pic from 1977 KZ650-C1 Assembly & Prep Manual) after the rear wheels fell off thousands of Z1's That's why Z1's are so rare in good condition. :laugh: :laugh: :woohoo:

Attachment RearAxleNut.JPG not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 23 Jan 2012 01:10 by 650ed.
The following user(s) said Thank You: peter1958

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23 Jan 2012 08:42 - 23 Jan 2012 08:46 #499571 by Old Man Rock
Replied by Old Man Rock on topic Rear Axle fitment error in FSM???
" after the rear wheels fell off thousands of Z1's That's why Z1's are so rare in good condition. "....

God damn it Ed.... :laugh: :laugh: :laugh: :laugh:


Well one thing for sure, with the nut torqued to spec & that huge cotter pin in place, hard for the nut to back off... :ohmy:

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 23 Jan 2012 08:46 by Old Man Rock.

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23 Jan 2012 12:08 #499597 by RonKZ650
Replied by RonKZ650 on topic Rear Axle fitment error in FSM???
All my KZs I've ever owned, the nut was on the right side, but it makes no difference.

321,000 miles on KZ's that I can remember. Not going to see any more.

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23 Jan 2012 12:35 - 19 Feb 2013 13:27 #499600 by martin_csr
Replied by martin_csr on topic Castle nut & hitch pin
The castle nut on my 81 650 is on the right & it came stock w a re-usable hitch pin.
If I was left handed, I guess I'd install it the other way. But on a chain drive bike, the castle nut will stay cleaner on the right.
Last edit: 19 Feb 2013 13:27 by martin_csr.

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23 Jan 2012 12:39 - 23 Jan 2012 12:45 #499602 by Patton
Replied by Patton on topic Rear Axle fitment error in FSM???
What really makes a difference is using a classy aftermarket hitch pin clip instead of a nasty 'ol cotter key that'll cut-ya!





And Oh-so-quick-and-easy to remove and re-install. Almost makes chain adjustments fun.
Be saying, Wow, hope it needs a chain adjustment! :woohoo:

Good Fortune! :)

1973 Z1
KZ900 LTD
Attachments:
Last edit: 23 Jan 2012 12:45 by Patton.

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23 Jan 2012 17:42 #499648 by Marneman
Replied by Marneman on topic Rear Axle fitment error in FSM???

Patton wrote: What really makes a difference is using a classy aftermarket hitch pin clip instead of a nasty 'ol cotter key that'll cut-ya!





And Oh-so-quick-and-easy to remove and re-install. Almost makes chain adjustments fun.
Be saying, Wow, hope it needs a chain adjustment! :woohoo:

Good Fortune! :)


You know, I actually thought about using a clip ;) Thanks for the input guys.

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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