- Posts: 66
- Thank you received: 0
OK what am i missing? Fork rebuild question.
- doped304
- Topic Author
- Offline
- User
Less
More
09 Aug 2012 21:42 #541613
by doped304
OK what am i missing? Fork rebuild question. was created by doped304
So i am a proud owner of a 78 650 c2 basket case and I need some help. I took apart my front forks to powdercoat the fork tubes. Unfortunately this was about one year ago any one house move later. I have a shop manual that deals with air style forks and mine are the non air versions. I was looking on kawasaki. Com under my year model and the only thing it looks like I am missing is what appears to be a lock washer that goes on the top of the fork cylinder on top of the spring. Is this necessary? Can I use a hardware store lock washer?
Also on the springs themselves there is a flared washer type insert in one end, are the supposed to be one one each end or just the bottom?
Also on the springs themselves there is a flared washer type insert in one end, are the supposed to be one one each end or just the bottom?
Please Log in or Create an account to join the conversation.
- vintagebiker
- Offline
- User
Less
More
- Posts: 67
- Thank you received: 2
09 Aug 2012 21:59 #541618
by vintagebiker
If all else fails, JUMP!
Replied by vintagebiker on topic OK what am i missing? Fork rebuild question.
BikeBandit.com
Here is a link to your bike.It is a great site to use for reference.
www.bikebandit.com/houseofmotorcycles/19...b/o/m150630#sch82789
Here is a link to your bike.It is a great site to use for reference.
www.bikebandit.com/houseofmotorcycles/19...b/o/m150630#sch82789
If all else fails, JUMP!
Please Log in or Create an account to join the conversation.
- 4TheKZ1000
- Visitor
09 Aug 2012 22:01 - 09 Aug 2012 22:03 #541620
by 4TheKZ1000
Replied by 4TheKZ1000 on topic OK what am i missing? Fork rebuild question.
I think you are missing (fork seals, scraper, c-clips and copper washers/seals for bottom allen bolt).
Last edit: 09 Aug 2012 22:03 by 4TheKZ1000.
Please Log in or Create an account to join the conversation.
- doped304
- Topic Author
- Offline
- User
Less
More
- Posts: 66
- Thank you received: 0
09 Aug 2012 22:19 #541623
by doped304
Replied by doped304 on topic OK what am i missing? Fork rebuild question.
Please Log in or Create an account to join the conversation.
- 650ed
- Offline
- User
Less
More
- Posts: 15344
- Thank you received: 2829
09 Aug 2012 22:27 #541624
by 650ed
+1 The copper washers are called gaskets (#50) in the diagram but they are in fact flat copper washers. I don't believe you are missing any lock washers on top. Take a look at page 124 in the attached manual:
www.scribd.com/doc/48655900/Kawasaki-KZ-...B1-77-Service-Manual
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic OK what am i missing? Fork rebuild question.
4TheKZ1000 wrote: I think you are missing (fork seals, scraper, c-clips and copper washers/seals for bottom allen bolt).
+1 The copper washers are called gaskets (#50) in the diagram but they are in fact flat copper washers. I don't believe you are missing any lock washers on top. Take a look at page 124 in the attached manual:
www.scribd.com/doc/48655900/Kawasaki-KZ-...B1-77-Service-Manual
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Please Log in or Create an account to join the conversation.
- doped304
- Topic Author
- Offline
- User
Less
More
- Posts: 66
- Thank you received: 0
09 Aug 2012 22:44 #541629
by doped304
Replied by doped304 on topic OK what am i missing? Fork rebuild question.
OK if you click the bike bandit link vintage provided and look at #25 is that a lock washer on top the spring?
Please Log in or Create an account to join the conversation.
- 650ed
- Offline
- User
Less
More
- Posts: 15344
- Thank you received: 2829
09 Aug 2012 22:52 - 09 Aug 2012 22:58 #541635
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic OK what am i missing? Fork rebuild question.
no. The book calls it a piston ring. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 09 Aug 2012 22:58 by 650ed.
Please Log in or Create an account to join the conversation.
- wireman
- Offline
- User
- The most interesting prick in the world
Less
More
- Posts: 4761
- Thank you received: 299
09 Aug 2012 23:07 #541639
by wireman
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
Replied by wireman on topic OK what am i missing? Fork rebuild question.
Would that be the seal on dampner assembly?
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
Please Log in or Create an account to join the conversation.
- doped304
- Topic Author
- Offline
- User
Less
More
- Posts: 66
- Thank you received: 0
09 Aug 2012 23:24 #541646
by doped304
Replied by doped304 on topic OK what am i missing? Fork rebuild question.
I could see that, the maroon piston seal does have a gap in it and would look like a lock washer in an exploded view. That was my biggest concern, it looks as if I've got everything. I guess this model does not have any big bushings as found in 1000s or 900s I have seen in the past.
Please Log in or Create an account to join the conversation.