Gas Cap Diagram

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26 Jul 2013 15:11 #598408 by DesertKZ
Gas Cap Diagram was created by DesertKZ
Checked all the usual places, Ron Ayers, Partzilla, my service manual, but no one breaks down the gas cap pictured below. If anyone could assist I'd appreciate it. I have fuel spilling out the key hole and I know there's an o-ring I have to replace, just want to get it all back together properly. Thanks.

Attachment GasCap.jpg not found


1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker
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26 Jul 2013 15:37 #598409 by Mcdroid
Replied by Mcdroid on topic Gas Cap Diagram
There are three oil-rings/gaskets that can be replaced on the gas cap:

92055-1023 o-ring for each of the bolt-holes attaching the cap to the tank.
11009-1051 gasket...which is the large gasket seen in the photo provided.

Kawasaki shows these numbers as still 'active'. If the cap continues to leak, you might replace the entire unit. (and it is only sold as a unit).

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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26 Jul 2013 15:41 #598410 by DesertKZ
Replied by DesertKZ on topic Gas Cap Diagram

Mcdroid wrote: There are three oil-rings/gaskets that can be replaced on the gas cap:

92055-1023 o-ring for each of the bolt-holes attaching the cap to the tank.
11009-1051 gasket...which is the large gasket seen in the photo provided.

Kawasaki shows these numbers as still 'active'. If the cap continues to leak, you might replace the entire unit. (and it is only sold as a unit).


I've replaced those already. What I'm looking for are the pieces within the cap itself. There are two cardboard gaskets, and also an O-Ring that attaches to the locking mechanism. I'm destroying the internet trying to find this stuff.... or I guess a new cap assy. is only $42.

The cardboard gaskets look ok but the o-ring (approx 2 centimeters) is shot. Thanks for the reply.

1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker

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