Sintered brake pads

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18 Nov 2013 10:57 #613369 by DOHC
Sintered brake pads was created by DOHC
Can anyone provide some input on running sintered brake pads on bikes made before around '79? I've seen warnings that sintered pads should not be used in bikes not originally equipped with them.

My impression is that the later bikes have an insulating disk to thermally isolate the pad from the piston. Did the bikes with this insulator come with sintered pads? Does this mean sintered pads should only be used with bikes that have the insulating disk in the piston?

For example: 1979 KZ1000-B3 front caliper piston

As opposed to my '78 KZ1000 Z1R without the insulator: 1978 Z1R front caliper piston

And why did the '78 Z1-R get its very own set of brake pads, 43050-5003, that the database says were never used on any other bike?

It really comes down to this. The front brakes on my Z1R have pretty much no bite at all, feel very wooden, and require a ton of lever force to stop with any real urgency. For reference, I believe I'm running EBC brand (FA33) pads in the front.

I've rebuilt every part of the front system, and I believe it is in top mechanical condition. Some feeling is certainly lost in the oddball cable, and some blame may be with the dinky 38mm pistons found in the Z1R (less hydraulic mechanical advantage).

But I figure a pad with more initial bite would be helpful. Recommendations?

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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18 Nov 2013 11:58 #613378 by guitargeek
Replied by guitargeek on topic Sintered brake pads
After trying the EBC HH pads, I won't use anything else. They're the grippiest pads you can buy.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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18 Nov 2013 12:13 #613382 by DOHC
Replied by DOHC on topic Sintered brake pads

guitargeek wrote: After trying the EBC HH pads, I won't use anything else.


Looking at the EBC catalog, they list the FA36 (organic) and FA36V ("semi-sintered"), but do not list an HH pad for any KZ1000 made before 1981.

It looks like they don't make an FA36HH (searching the catalog turns up zero hits). Are you running these on stock KZ1000 calipers?

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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18 Nov 2013 12:31 #613387 by sbc1320
Replied by sbc1320 on topic Sintered brake pads

dohc wrote: Can anyone provide some input on running sintered brake pads on bikes made before around '79? I've seen warnings that sintered pads should not be used in bikes not originally equipped with them.

My impression is that the later bikes have an insulating disk to thermally isolate the pad from the piston. Did the bikes with this insulator come with sintered pads? Does this mean sintered pads should only be used with bikes that have the insulating disk in the piston?
?


I just rebuilt and painted one front caliper and one rear caliper for my bike. Mine has the insulated pistons, but I bought some kevlar-organic pads and put in these that I rebuilt. I also put the same pads in the rear(the one currently on the bike now) about a month ago. I am going to put all this on the bike when I rebuild the front forks with new NOS tubes in a month or so.

According to my manual it says - "WARNING" - "Do not try to use later sintered-metal pads in calipers with early non-insulated pistons. The heat produced could boil the brake fluid and cause brake failure".

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..

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18 Nov 2013 14:26 #613408 by guitargeek
Replied by guitargeek on topic Sintered brake pads

sbc1320 wrote: According to my manual it says - "WARNING" - "Do not try to use later sintered-metal pads in calipers with early non-insulated pistons. The heat produced could boil the brake fluid and cause brake failure".

Well, there you go.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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18 Nov 2013 16:17 #613416 by zukdave
Replied by zukdave on topic Sintered brake pads
I've got some sinter'd bronz pad's in the front stock
1980 650F1 calipar and have seen no issue with heat.
In fact they don't stop that good and squeal a little till they do build some heat
but once hot they'll lock the front tire with a single disk setup.

SOHC I'll be down at Doc's tomorrow night come and say hi.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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19 Nov 2013 04:33 #613448 by sbc1320
Replied by sbc1320 on topic Sintered brake pads
Under normal driving conditions I don't think they would get hot. Under more extreme conditons or track time could be a different outcome.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..

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19 Nov 2013 09:37 #613465 by zukdave
Replied by zukdave on topic Sintered brake pads

sbc1320 wrote: normal driving.


Does not apply.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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