Aftermarket 5/8" Rear Brake Master Cylinder

  • kzdcw
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  • 77' KZ1000A
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17 Jun 2014 09:26 #636973 by kzdcw
Instead of rebuilding my 77' KZ1000A frozen rear master cylinder, Has "anyone" used any aftermarket 5/8" rear master cylinders with the remote fluid reservoir that you see on ebay??? It's seems with a little fabrication they could work. The mounting holes ( 2" spacing ) appear to be the same as the original KZ master. I think the remote fluid reservoir could be mounted somewhere on the frame and the "stock" KZ brake pedal pushrod might be able to be used? Just a thought, and I'm sure someone on this forum has probably used these master cylinders.

77' KZ1000A

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19 Jun 2014 17:16 #637219 by weales
Replied by weales on topic Aftermarket 5/8" Rear Brake Master Cylinder
If possible, best to stick to the original m/cyl setup - most parts are still available (except for the actual m/cyl and reservoir) I was able to "un-freeze" the rear M/Cyl on my '78 Z1-R which I think is identical to the one on '77 Z1000. I removed the circlip and stopper then got a suitable sized "ezy-out" (LH threaded tapered screw device) and carefully screwed this into the hollow part of the piston where the rod engages. I kept turning until the piston decided to let go. Replacement piston and hardware are available through Z1 Enterprises. Be careful not to damage the bore of the m/cyl or you'll be up for a new m/cyl or re-sleeve job. After I rebuilt and bled the rear brake system I found I had a seepage of fluid from where the reservoir and the m/cyl bdy meet. I had to replace an O-ring which sits on the inner circumference of the body of the m/cyl - this is not identified in the IPB but available from Jim at Redline Cycles in Skokie, ill. Hope this helps, :) Bill.

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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  • kzdcw
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  • 77' KZ1000A
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19 Jun 2014 19:53 #637236 by kzdcw
Weales, thanks for the advice. I did manage to remove the piston. Found a tap of similar I.D. of the rear hollow portion of the piston. Screwed tap in until it had a good bite. Then put opposite end of the tap in vise. And with block of wood and hammer, drove the master cylinder body off the piston assembly. A lot of crude, but cleaned well. Re-installed, seems to work freely with no leaks.

77' KZ1000A

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19 Jun 2014 20:50 #637245 by kaw-a-holic
Replied by kaw-a-holic on topic Aftermarket 5/8" Rear Brake Master Cylinder
I have one off my 77 KZ1000a1 if you need it. Moves freely, no leaks, rebuilt it and took it off 6 months later when I changed to modern rear sets. PM me if you need it.

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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