z500 front end cable routing

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14 Sep 2015 14:22 #690077 by razmo99
z500 front end cable routing was created by razmo99
I have recently been working on my bike and have noticed that the cable routing at the front end of the bike for the headlight. handlebar controls and throttle cable looks a bit off. I have looked through the FSM and it doesnt really have any good shots of how the cables should be routes and any pictures that show it arnt that clear. I was wondering if anyone know the OEM way that the cables are meant to be routed.

- Z500 B4
-GPZ900R A9-10 ish

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  • Tyrell Corp
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15 Sep 2015 04:09 #690126 by Tyrell Corp
Replied by Tyrell Corp on topic z500 front end cable routing
If you look on the frame just behind the headstock there are a 3 holes that hold a clutch cable clip, quite a rare part that usually goes missing. Throttle cable(s) goes through right fork tube and under tank.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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15 Sep 2015 06:46 - 15 Sep 2015 06:51 #690144 by martin_csr
Replied by martin_csr on topic z500 front end cable routing
Just an FYI. Some models had various cable guides that are mounted at the upper triple clamp fork bolts.
My 650-CSR didn't come stock with them, but I added one on each side --- on the left for the clutch cable & on the
right to tidy up the handlebar control wires (the throttle cables couldn't be routed thru the guide).

A couple of examples that I installed.
clutch cable clamp guide ... & ... triple tree with guide
Last edit: 15 Sep 2015 06:51 by martin_csr.

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15 Sep 2015 13:15 #690203 by razmo99
Replied by razmo99 on topic z500 front end cable routing
I thought the cabling might have gone as how you suggested it. When I get my new cables in I will make sure to route them correctly and while I am waiting might ask Kawasaki to see if they have the guides in stock.

- Z500 B4
-GPZ900R A9-10 ish

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15 Sep 2015 13:21 #690206 by pete greek1
Replied by pete greek1 on topic z500 front end cable routing

razmo99 wrote: I thought the cabling might have gone as how you suggested it. When I get my new cables in I will make sure to route them correctly and while I am waiting might ask Kawasaki to see if they have the guides in stock.

Why would you ask Kawasaki if they have them in stock, when the link that Martin gave you has over 10 in stock with lifetime warranty?? Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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15 Sep 2015 17:26 #690252 by razmo99
Replied by razmo99 on topic z500 front end cable routing
The part numbers are different and on a z500 the throttle cables go through the guide from what I can gather from the FSM. Another reason to ask Kawasaki is that I live in Australia and it will most likely be quicker and cheaper if Kawasaki has the part in stock. Lewis

- Z500 B4
-GPZ900R A9-10 ish

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15 Sep 2015 17:31 - 15 Sep 2015 17:32 #690256 by razmo99
Replied by razmo99 on topic z500 front end cable routing
Turns out that the part is discontinued by Kawasaki.

The only exact match I can find on Ebay is this.

- Z500 B4
-GPZ900R A9-10 ish
Last edit: 15 Sep 2015 17:32 by razmo99.

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15 Sep 2015 18:15 #690264 by pete greek1
Replied by pete greek1 on topic z500 front end cable routing
The part in Martin csr's link will work. you might have to bend the ring a little bit to conform to the one in your e-bay link, & It's new & 1/2 the price
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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16 Sep 2015 02:54 - 16 Sep 2015 03:15 #690285 by martin_csr
Replied by martin_csr on topic z500 front end cable routing

razmo99 wrote: Turns out that the part is discontinued by Kawasaki.

The only exact match I can find on Ebay is this.

I think I saw a few of those on eebbaayy USA, if that's any help.
Priced around $15T & I think one or two had worldwide shipping.

search = kawasaki cable guide or cable clamp. or use KZ750 or KZ900 etc instead of Kawasaki
Last edit: 16 Sep 2015 03:15 by martin_csr.

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