Ignition switch shocker!

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19 Feb 2016 19:40 #711557 by Rustyhama
Ignition switch shocker! was created by Rustyhama
I've had a shocker today. Yesterday I was in a hurry, stuck my key in and turned it, I didn't notice but I has pressed it down and turned the steering lock with the tail light on. I never even knew that function existed! I then could not turn the key back! Uh Oh! I had a look and founf the little 'bolt' that throws out to lock the steering. I pushed on it and turned the key back and luckily it slid back & I was off!

Then stupid ass me... today I sprayed a bit of WD40 on it to se if I could get it working. Slid out fine BUT WON"T GO BACK!!! I have the whole ignition switch out but unlike my 305 it does not come apart so I'm screwed! I think I've found the key code on it Z5633 so I'll try my local locksmith on Monday.

Man I'm really pissed off about this! My key is really badly worn so hopefully a newly cut key will open the mechanism correctly.

Anyone else ever done that and managed to sort it out?

Thanks

Hama

Hama

'82 KZ305-B1 Cafe Racer
'80 Z750E project
www.dotheton.com/forum/index.php?topic=59260.0

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19 Feb 2016 21:01 #711565 by Rasp11
Replied by Rasp11 on topic Ignition switch shocker!
I've done that a few times on my KZ1100A, I got it working by just wiggling the key till it turns.

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20 Feb 2016 11:09 #711645 by pete greek1
Replied by pete greek1 on topic Ignition switch shocker!
No eBay APP ID and/or Cert ID defined in Kunena configurationYou can have a key cut to your code here, 10.99 & free shipping world wide

Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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20 Feb 2016 13:58 #711676 by rstnick
Replied by rstnick on topic Ignition switch shocker!
If a new key cut by code doesn't work well, the ignition tumblers could be worn too much.
When this happens, I cut the key a little higher, to compensate for the wear.
This key may be tight, but in this case it will leave impression marks in the key, and if you file a little at a time, the tightness will go away.
Just be careful not to file too much, as you cannot add metal back.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s

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23 Feb 2016 21:49 #712247 by Rustyhama
Replied by Rustyhama on topic Ignition switch shocker!
I got it sorted by my local locksmith. He was easily able to make a key from the code with his digital machine. It didn't work at first because the inside was worn and or damaged. he drilled out the wee pins pulled it apart, straightened out whatever was wrong inside then put it all back together. Now it works perfectly and cost me 43 bucks! Too easy!
Tonight I'll put it all back together and ride it again tomorrow.

Thanks for the suggestions etc.

Hama

'82 KZ305-B1 Cafe Racer
'80 Z750E project
www.dotheton.com/forum/index.php?topic=59260.0

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