kz1100 final drive repair

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17 Apr 2016 07:38 - 17 Apr 2016 07:55 #721389 by havakaw
kz1100 final drive repair was created by havakaw
So the final drive on my 82 kz1100A2 Shafty has decided it wants to try to kill me by leaking the gear fluid on to the rear tire. Has anyone ever changed the seals on these? Should I just get a new/different one? Give it to the shop and let them fix it? How involved is it? Thanks.

'80 KZ 750 LTD-H
'82 KZ 1100 A-2 Shafty (ex-bagger)
Last edit: 17 Apr 2016 07:55 by havakaw. Reason: misspell

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17 Apr 2016 08:38 #721399 by daveo
Replied by daveo on topic kz1100 final drive repair

havakaw wrote: So the final drive on my 82 kz1100A2 Shafty has decided it wants to try to kill me by leaking the gear fluid on to the rear tire. Has anyone ever changed the seals on these? Should I just get a new/different one? Give it to the shop and let them fix it? How involved is it? Thanks.


For the cost to replace one seal, you may find an entire low-mile unit on ebay, with no leaks. Removing the old unit will be necessary regardless, so the choice is a no brainer IMO. :)

1982 KZ1100-A2

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23 Apr 2016 07:29 #722511 by havakaw
Replied by havakaw on topic kz1100 final drive repair
Well, after I got the rear wheel off and cleaning everything up, I discovered that the large outside seal had just gone bad. So I went to the bike shop and ordered a new one, along with the drain plug crush washer. While I had everything apart, I took the rear brake hose down to Empire Radiator, where they made up a new red braided line. The old seal was a little tuff to get out, but taking my time I got it free,cleaned up the area, and installed the new seal. Got everything put back together,filled up the unit with some vintage 1987 Kendall 80w90 Special Limited Slip gear oil that I had (brand new sitting on a shelf for 30 years) fired it up and did a running test while it was up on the center stand. No leaks!!! I let it sit overnight,checked it again,No Leaks!!! I did a 30 min test drive around town and no leaks!!! So for about $30 for the seal and washer, I'm back in business. Yea me!

'80 KZ 750 LTD-H
'82 KZ 1100 A-2 Shafty (ex-bagger)

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23 Apr 2016 07:48 #722514 by TexasKZ
Replied by TexasKZ on topic kz1100 final drive repair
:woohoo:

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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23 Apr 2016 07:58 #722517 by KZB2 650
Replied by KZB2 650 on topic kz1100 final drive repair
Hell yea I do all my work too (except changing tires)..... one shop I would trust but still it wouldn't be cheap the others I would have to take out a loan and not really trust who they would put on it.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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