New handle bars on my KZ1100

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25 Jun 2016 14:40 - 25 Jun 2016 14:41 #732785 by jdvorchak
New handle bars on my KZ1100 was created by jdvorchak
Just got these Emgo Superbike handle bars in the mail so had to put them on. Took some routing and re-routing of cables and wires but it all fits. Also had to relocate the turn signals to the head light mounting ears.

Before:
[IMG


After:
[IMG


[IMG

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Last edit: 25 Jun 2016 14:41 by jdvorchak.

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25 Jun 2016 14:48 #732786 by jdvorchak
Replied by jdvorchak on topic New handle bars on my KZ1100
I'm getting some composite plastic to make new side covers. Stuff they use to make dash boards on high end boats. Not sure if I'll paint a stylized "1100" or a number like a racing number plate. Or ????

The tank needs to have dents fixed and clear coat is popping off the top around the filler cap. I've never had a yellow bike or one in Kawi green. Oh well that's for another day. I'm pretty sure one day I'll wake up and have a color and paint theme in mind.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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25 Jun 2016 15:17 #732792 by Nessism
Replied by Nessism on topic New handle bars on my KZ1100
Unless you have replaced the cables lately I'd bite the bullet and ante up. Some cables from a KZ model that came with low bars are ideal (if you can find some). The clutch will pull easier and the throttle will snap closed with authority. New cables are cheap enough (only get OEM cables, not junky Motion Pro) and well worth the money.

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25 Jun 2016 15:30 #732793 by mopguy
Replied by mopguy on topic New handle bars on my KZ1100
I like the looks however I have a bad back from an earlier bike accident and wonder how hard it is on the lower back?

I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.

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25 Jun 2016 16:51 - 25 Jun 2016 16:52 #732800 by jdvorchak
Replied by jdvorchak on topic New handle bars on my KZ1100

Nessism wrote: Unless you have replaced the cables lately I'd bite the bullet and ante up. Some cables from a KZ model that came with low bars are ideal (if you can find some). The clutch will pull easier and the throttle will snap closed with authority. New cables are cheap enough (only get OEM cables, not junky Motion Pro) and well worth the money.


Probably why it took me about 2 hours to change the bars. I got creative with the cable routing making sure I had large sweeping bends. Throttle snaps back like a new bike and clutch is no harder to pull than with stock bars. Took me three tries to get the clutch where I liked it's action. While I was changing the bars I was also lubing the cables. They are in very good shape and wonder if the PO didn't change them recently. I did buy aftermarket speedo cable as the OEM had broken.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Last edit: 25 Jun 2016 16:52 by jdvorchak.

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25 Jun 2016 16:59 #732802 by jdvorchak
Replied by jdvorchak on topic New handle bars on my KZ1100

mopguy wrote: I like the looks however I have a bad back from an earlier bike accident and wonder how hard it is on the lower back?


Don't have any idea but I do know that the riding position is a little more forward and lower. The main thing is that I can now go lock to lock while in the riding position where my arm weren't long enough to do that prior to the change. These bars are only a couple of inches narrower but the wrist angle is very comfortable and natural feeling to me. I am 5'9" with 33 inch sleeve length.

On my Harley, very upright riding position, when I see a bump coming I pull myself forward to keep from jarring my lower back. I only rode this a couple of miles today but I don't remember having my lower back pounded. Actually more comfortable than I thought it wold be. I'll know more when I can ride it for 30 min or so without break. Intend to do that tomorrow.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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26 Jun 2016 03:48 #732845 by wrenchmonkey
Replied by wrenchmonkey on topic New handle bars on my KZ1100
Hey John,
Looks great man!
I can't tell in the pics if the bars are chrome, ceramic, powder etc. Did you run into any snags with handlebar control functions stop working?
I replaced the bars on KZombie a while back and only recently discovered that the horn wasn't working. Turned out to be the stock control on left side wasn't grounded to the bike due to powder coating of the bars.
Anyway, I'm digging that look!

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26 Jun 2016 06:59 #732866 by KZB2 650
Replied by KZB2 650 on topic New handle bars on my KZ1100
Was one of the first things I did ........ love the diff it made on mine and yours too !! I've been using the longer original cables since 81 I think it was and they are still going strong but then the difference in length was a little less than yours.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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26 Jun 2016 16:54 #732933 by 76KZ900
Replied by 76KZ900 on topic New handle bars on my KZ1100
That looks like the set I have on my 1100. They look way better, however may take some getting used to for longer rides.

78KZ400 (sold)
78KZ1000 (sold)
82KZ1100 (sold)
76KZ900 (sold) regret
03ZRX1200R (sold) regret
83KZ1100 LTD Shaft

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