Throttle tube stuck to handlebar on a '78 KZ650

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29 Jun 2016 19:31 #733333 by waytim
The bike has been sitting god knows how many years. I removed the cables and housing (those actually weren't stuck) but the tube itself is just stuck like glue. The grips peeled off after reefing on it so hard. Now its just the metal tube on the handlebars. Any ideas? Thanks!

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29 Jun 2016 21:28 #733346 by Nelson
soak it with penetrating oil or WD40 for a while. Then use propane torch to heat tube and expand it slightly (it will smoke a lot). Big pliers or pipe wrench to work it loose while hot. make sure no plastic is heated

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
The following user(s) said Thank You: waytim

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29 Jun 2016 22:36 #733351 by waytim
I've had it soaking all day but I don't have a torch, so I'll try to get one. Thanks for the advice!

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30 Jun 2016 04:05 #733359 by davido
Simpler method,to try first. Pour boiling water over it.

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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30 Jun 2016 14:41 #733396 by waytim
I was able to get it off by heating it up and using a pipe wrench, thanks guys!

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30 Jun 2016 21:36 #733440 by Nelson
cool!

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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