Tubeless tires on early mag wheels

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13 Oct 2016 07:36 #745117 by nitrokeeb
Tubeless tires on early mag wheels was created by nitrokeeb
While refinishing my rear wheel, I started to wonder if I could run my new tire sans inner tube. It had the inner beads like a modern rim, but it does not have "Tubeless" cast into the spoke like newer KZ's. Only a "TL" at the end of the DOT code.


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I know that Kawasaki used a tube back in the day, and no dealer would accept the liability of telling me I didn't need one, so I did some research.

I found little information by searching through forums (this one and others dedicated to older bikes). The general consensus was that tubeless rims needed an inner bead to retain the tire to the rim in the event of a loss of pressure. This did not apply to all, as some bikes had no inner ridges on front wheels marked "Tubeless".

A few said that "TL" stood for tubeless. Hmm. That's what I first thought when I examined my rims, but I wanted to find that in writing before trusting my life to it.

Some had the opinion that regardless of the rim's design, if it had used a tube from the factory it needed on now. Well I know that my KZ used ignition points, but seems to work just fine with newer electronic technology. Could it be the same for tires?

1978 KZ1000B LTD w/KZ900 engine
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13 Oct 2016 07:43 #745118 by nitrokeeb
Replied by nitrokeeb on topic Tubeless tires on early mag wheels
First stop, ask the manufacturer. They built it, so they should know what the casting "TL" means.

Enkei is a Japanese manufacturer, so the only contact I could get was there US distributors.

Attachment Enkei.PNG not found



Not much help except telling me that TL was the profile the the wheels bead.

1978 KZ1000B LTD w/KZ900 engine
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13 Oct 2016 07:46 #745119 by nitrokeeb
Replied by nitrokeeb on topic Tubeless tires on early mag wheels
Next stop was to ask the DOT. It is printed in the DOT number right? Trying to find standards and regulations from '78 was futile, so I ended up emailing them. The didn't know what "TL" stood for either, but they did share their regulations from that year.

Attachment DOT.PNG not found



It does tell me that the "T" before the wheel size states that the wheel conforms to the standards of the Tire and Rim Association.

1978 KZ1000B LTD w/KZ900 engine
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13 Oct 2016 07:48 - 13 Oct 2016 07:51 #745120 by nitrokeeb
Replied by nitrokeeb on topic Tubeless tires on early mag wheels
So here is the reply from the Tire and Rim Association.

Hi Josh,

Thank you for your message. The ‘TL’ designation is the Rim Contour code which coincidentally denotes ‘tubeless.’

I went ahead and attached the page from our 1978 Year Book (Standards Manual) that has the contour details.

It’s always good to hear from folks in the field. Don’t hesitate to ask if you have any questions in the future.

Kind regards,
Rudy Consolacion
The Tire and Rim Association
175 Montrose West Avenue, Suite 150
Copley, OH 44321
Voice: (330) 666-8121
Fax: (330) 666-8340



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You'll also note that rims less that a certain size would not have the inner bead, hence why front wheels can be labeled "Tubeless" and lack the ridges.

1978 KZ1000B LTD w/KZ900 engine
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Last edit: 13 Oct 2016 07:51 by nitrokeeb. Reason: add info
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13 Oct 2016 07:58 - 14 Oct 2016 05:57 #745121 by martin_csr
Replied by martin_csr on topic Tubeless tires on early mag wheels
Here's a 1980 KZ550 cast alloy wheel which has Tubeless cast into it (but it doesn't have TL anywhere).
The ridge on it is less prominent than yours.

Last edit: 14 Oct 2016 05:57 by martin_csr.

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13 Oct 2016 08:15 #745122 by nitrokeeb
Replied by nitrokeeb on topic Tubeless tires on early mag wheels
I'm believe that "TL" preceded "tubeless" designation. This would probably only apply to '76 to '80ish.

1978 KZ1000B LTD w/KZ900 engine

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13 Oct 2016 09:38 #745131 by Nessism
Replied by Nessism on topic Tubeless tires on early mag wheels
Great info here! My 750E has "tubeless" cast into the front wheel but no extra rim "bumps" for the bead.

I know quite a few guys that take early tube type wheels and modify the valve stem hole to accept a tubeless valve stem. Never heard of any problems with such mods.

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13 Oct 2016 10:23 #745140 by Nerdy
Replied by Nerdy on topic Tubeless tires on early mag wheels
Hey nitrokeeb - thank you for the detailed info - with citations - and for all the legwork! I imagine a lot of people have the same question and it's good to have a definitive answer. :-)

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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13 Oct 2016 11:33 #745149 by stokes
Replied by stokes on topic Tubeless tires on early mag wheels
We had a similar thread about my 1980 KZ1000b Ltd,my rear has a tubeless with the TL designation and the front is a tubed tire.You can see a definate difference between the depth of the center "channel' on them.

1980 KZ1000B Ltd

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14 Oct 2016 05:34 #745201 by toolmaker
Replied by toolmaker on topic Tubeless tires on early mag wheels
I converted to cast wheels in 1978. They never did hold air with tubeless tires, so I run tubes. I had to fight with the dealer last time I had tires mounted.

I live near Portland, Oregon and my rider is a '76 KZ900 I bought new. I'm also in the process of restoring another one and a '73 Z1.

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14 Oct 2016 06:42 #745206 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic Tubeless tires on early mag wheels
Nitrokeeb,
Thank You! That's a lot of very good info in one place. It also answers a nagging question for us.

There are Lester mags on two of our Z-1's. One set was purchased very early after Lester's introduction to the market, 1975 or so. In their advertising propaganda, Lester was touting their wheels' ability to run the then newly-introduced tubeless tires. There were no indications on those early Lesters that they were indeed TL rated. Later production Lester wheels have TL rating cast into them. The documentation you posted solves the mystery as to the whys and wherefores of the presence (or lack thereove) of the inner bead retaining ridges on some Lester wheels and not others, when all were supposed to be TL rated.


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slmjim & Z1BEBE

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15 Oct 2016 06:06 #745265 by toolmaker
Replied by toolmaker on topic Tubeless tires on early mag wheels
Mine are Lesters - they won't hold air.

I live near Portland, Oregon and my rider is a '76 KZ900 I bought new. I'm also in the process of restoring another one and a '73 Z1.

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