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Dissassembling front forks for KZ750-B4
- KZQ
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24 Oct 2016 13:40 #746101
by KZQ
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
Replied by KZQ on topic Dissassembling front forks for KZ750-B4
Thanks Ed,
That thread's a good read. Unfortunately, on my 750 forks a spark plug socket is too large to fit inside the fork tube. Once I get it apart I will post about which size hex will do the job, if, in fact, there is a hex recess in these dampers.
Regards
Bill
That thread's a good read. Unfortunately, on my 750 forks a spark plug socket is too large to fit inside the fork tube. Once I get it apart I will post about which size hex will do the job, if, in fact, there is a hex recess in these dampers.
Regards
Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
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- KZQ
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02 Nov 2016 12:42 #746978
by KZQ
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
Replied by KZQ on topic Dissassembling front forks for KZ750-B4
Kidkawie was partially correct. There are four tiny recesses in the top of the damper rod that the corners of the special tool will fit into. However the force required to unthread the bottom cap screw with it's thread locker compound easily over over powers the grip the tool has in the recesses. At that point the tool ends up working like an easy out and ended up making some small amount of metal filings. No real damage was done I'll be reassembling the forks tonight.
Bill
Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
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02 Nov 2016 14:17 #746985
by martin_csr
Replied by martin_csr on topic Dissassembling front forks for KZ750-B4
By any chance did you heat the bottom allen bolts? I've done several sets of forks with good results using a propane torch on the bottom allen bolts & fork caps (oil drained. drain screws & air valves removed).
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03 Nov 2016 20:05 #747206
by KZQ
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
Replied by KZQ on topic Dissassembling front forks for KZ750-B4
Hi Martin,
No I didn't but that would have been a great idea. It would have softened the thread locker stuff and reduced the force required. Oh Well, Next Time.
I started to reassemble the forks but decided that the DaySpring fork boots I'd purchased were not to my liking. I called the Kaw dealer this morning and ordered a set of fork boots to match the ones on my 82 Spectre. Holy Shiite $57.00 each. I ordered 'em anyway.
Thanks for the suggestion Martin! It didn't help me this time but hopefully another member will pick up on it in time to save a lot of torquing and turning in the future.
Bill
No I didn't but that would have been a great idea. It would have softened the thread locker stuff and reduced the force required. Oh Well, Next Time.
I started to reassemble the forks but decided that the DaySpring fork boots I'd purchased were not to my liking. I called the Kaw dealer this morning and ordered a set of fork boots to match the ones on my 82 Spectre. Holy Shiite $57.00 each. I ordered 'em anyway.
Thanks for the suggestion Martin! It didn't help me this time but hopefully another member will pick up on it in time to save a lot of torquing and turning in the future.
Bill
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
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