1977 z1000 fork springs

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29 Mar 2017 02:36 - 29 Mar 2017 02:44 #758002 by scotia1000
1977 z1000 fork springs was created by scotia1000
Hi,
recently bought a complete front end of a 1977 z 1000, went to replace oil seals and found a broken or cut spring, not sure what happened to it? not sure of the model to order a new set, the legs and headstock have 1977 stamped on them, but the springs seem a lot narrower than another set of tubes i have, (which might be z650/750) as these springs are a lot wider and not as strong, also the alen bolt at the bottom of the fork legs (on the one with the broken spring has an 8mm thread the other is 6mm).

the springs i am looking for are approx 54cm long and 2.4 wide

any help thanks
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Last edit: 29 Mar 2017 02:44 by scotia1000. Reason: add attachments

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  • bluej58
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30 Mar 2017 18:06 #758181 by bluej58
Replied by bluej58 on topic 1977 z1000 fork springs
Progressive makes nice replacement springs for around 100 bucks a set

78 KZ1000 A2A
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31 Mar 2017 04:54 - 31 Mar 2017 08:17 #758199 by Nessism
Replied by Nessism on topic 1977 z1000 fork springs
Sonic Springs is another good option. They have a rate calculator on their website.

One other thing you can try is to remove the small section of cut coils and replace them with a PVC spacer. The second spring would have to be cut to match. This will result in an increased spring rate over stock. Many forks of that era were undersprung anyway so it's worth a try. I've done this mod a number of times over the years with good success. Make sure the cut end is facing up so the spacer is on top. Bevel cut the spring so the top is as flat as possible, and considering contouring the spacer to nest with the angle cut on the spring. In the case shown the spring rate increase will be very slight, you may not even notice.
Last edit: 31 Mar 2017 08:17 by Nessism.
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31 Mar 2017 05:50 #758205 by TexasKZ
Replied by TexasKZ on topic 1977 z1000 fork springs
Racetech is another good possibility

www.racetech.com/page/id/141

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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  • SWest
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31 Mar 2017 05:57 #758207 by SWest

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31 Mar 2017 07:44 #758218 by Mk.2
Replied by Mk.2 on topic 1977 z1000 fork springs
OD on mine measured 24.5/25mm X 465mm Length

Factory Svc Manual calls Std length of 465mm and a Service Limit length of 455 needing replacement.

Matt
KZ1000A1--current project
KZ1000A3A

Phoenix

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  • SWest
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31 Mar 2017 07:47 #758219 by SWest
Replied by SWest on topic 1977 z1000 fork springs
I got progressive springs for about $80 three years ago and am glad I did.
Steve

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12 Apr 2017 09:46 #759028 by scotia1000
Replied by scotia1000 on topic 1977 z1000 fork springs
sorry lads, thought i posted a thank you for your replies! i've ordered up a set of progressive springs thanks to your measurements,
jim

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  • 9er rider
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12 Apr 2017 15:18 #759040 by 9er rider
Replied by 9er rider on topic 1977 z1000 fork springs
Im a real fan of race tec springs and emulators. I put the progressive springs in my builder . nice ether way but I prefer race tec setup. But for the money progressive,you dont need a head spacer on 900-1000s.

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd

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