front brake master cylinder change

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16 Apr 2017 14:55 #759308 by cbrianroll
front brake master cylinder change was created by cbrianroll
I lowered my bars so now my brake lever won't rotate down, having a hard time finding info on a good replacement. A matching clutch lever set would be ideal. Thanks.

1980 kz550ltd

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16 Apr 2017 15:05 #759309 by TexasKZ
Replied by TexasKZ on topic front brake master cylinder change
How did you lower the bar?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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16 Apr 2017 15:20 #759312 by cbrianroll
Replied by cbrianroll on topic front brake master cylinder change
Should have worded that better...sorry. I put on drag bars. Stock one now hits fork upper.

1980 kz550ltd

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17 Apr 2017 05:14 - 17 Apr 2017 05:35 #759380 by JMKZHI
Replied by JMKZHI on topic front brake master cylinder change
You can install a mc from almost any Japanese bike with 7/8" bars & single disk brake. some don't have a mirror mount.
New aftermarket are available on eb. search kz440 or 550 master cylinder. or search a small Honda. cb350. or whatever.
KTM & Ducati models came stock w a Brembo mc. new brembo are available. but check the piston bore. 12/12.5/13mm.
Last edit: 17 Apr 2017 05:35 by JMKZHI.
The following user(s) said Thank You: GPz550D1

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17 Apr 2017 06:55 #759385 by Nessism
Replied by Nessism on topic front brake master cylinder change
Most dual disc bikes of the KZ era used a 5/8" bore front master cylinder. Watch what master you get because many are 14mm or smaller and installing one of those will lead to a more spongy lever feel than the bike had previously.

The EX650 master cylinder has a threaded mirror lug and are readily available on ebay. They are late model so internal corrosion shouldn't be an issue either. I put one of these units on my bike and like it fine.

And don't forget to get new brake lines. Reusing 35 year old brake lines is almost as bad as recycling condoms. Rennsport is a popular line supplier if money is tight. www.rennsportautoparts.com/Default.asp
You can also make lines easily using Earl's components. This is my prefered method.

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17 Apr 2017 08:02 #759392 by JMKZHI
Replied by JMKZHI on topic front brake master cylinder change
The 550 Ltd has a single disk front brake.

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25 Apr 2017 10:43 #760227 by G-tron
Replied by G-tron on topic front brake master cylinder change
While we're on the subject, what replacement size master cylinder should I look at for the REAR KZ1000 brake? Keen to get something off a modern bike that I know has a lot of life left it in. Maybe R1 or GSXR etc.

Not keen on rebuilding the oem one. Hasn't failed yet so lets call it preventative modifying :)

Eat, Sleep, Ride

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