Clean lower fork tubes

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29 Apr 2017 09:03 #760616 by ric812
Clean lower fork tubes was created by ric812
How do clean the lower half of the forks without scratching them? There is a layer of dirt and road grime , I believe. Pictures attached.

1982 Kawasaki KZ750M Twin CSR
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29 Apr 2017 10:03 #760621 by martin_csr
Replied by martin_csr on topic Clean lower fork tubes
From my notes:
www.kzrider.com/forum/5-chassis/597995-c...ed-fork-tubes#670358
Cleaning those Ugly Yellowed fork tubes. by RFE81LTD1K.
acetone. then polishing wheel & rubbing compound.
Also, marvel mystery oil is supposed to be good for cleaning aluminum.

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29 Apr 2017 10:05 - 29 Apr 2017 10:06 #760622 by ajsfirehawk
Replied by ajsfirehawk on topic Clean lower fork tubes
My fix wasn't too expensive but it wasn't easy. About 20 hours of work to wet sand them from 220 grit to 2K grit. Then buff them with buffing wheels and compound. I got the kits from Eastwood.


79 KZ650 SR
80 KZ1000 Z1 Classic
83 KZ1100 LTD
Z900RS
23 Mach 1
Last edit: 29 Apr 2017 10:06 by ajsfirehawk.
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29 Apr 2017 10:23 #760623 by 9er rider
Replied by 9er rider on topic Clean lower fork tubes
acetone ,Dont forget rubber gloves and NO SMOKING be carefull with that stuff

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
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29 Apr 2017 17:39 #760666 by ajsfirehawk
Replied by ajsfirehawk on topic Clean lower fork tubes
The acetone strips off the peeling plastic coating 9er? Assuming that is what you are showing us. No doubt that will make them look much better. If the bare aluminum has oxidized that will remain, correct?

79 KZ650 SR
80 KZ1000 Z1 Classic
83 KZ1100 LTD
Z900RS
23 Mach 1

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29 Apr 2017 20:54 #760675 by 9er rider
Replied by 9er rider on topic Clean lower fork tubes
over 20 years ago I buffed all my covers and forks and just kept it clean, with mothers and neverdull occasionally. As long as no build up or standing water Thats all you need really. The forks I posted are from a 781000 Im putting back on the road has factory finish for now and all the dirt will hang in the finish, but for now it is what it is I go through Rio Grande Jewelry .com for my supplies. very helpful people. but the main thing is keep all wheels for different compounds and sanding supplies in seperate baggies and every thing free of residue, and clear of soap. Have fun getting the scratches out of the scratches out of the scratches on the full surface so no ripples appear. Good Luck.

Clyde

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
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29 Apr 2017 21:00 #760676 by 9er rider
Replied by 9er rider on topic Clean lower fork tubes
after going this far a scotch bright treatment is a shame

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd

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30 Apr 2017 14:44 #760785 by ric812
Replied by ric812 on topic Clean lower fork tubes
Thank you all for the responses. Sorry I should have searched first and I probably would have found the post on cleaning them. If I understand it right the acetone will take off the factor clear coat?

1982 Kawasaki KZ750M Twin CSR

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30 Apr 2017 14:59 #760787 by Street Fighter LTD
Replied by Street Fighter LTD on topic Clean lower fork tubes
If you are going to do the 220 grit sanding and progressively go to 2000 grit followed by polishing you can skip the acetone as the 220 grit will cut thru the yellowed clear finish and save you one step
Dave B) B) B)


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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30 Apr 2017 15:26 - 30 Apr 2017 15:28 #760790 by TexasKZ
Replied by TexasKZ on topic Clean lower fork tubes
Also, always, always, always sand in the same direction. Longitudinally is best. That is, up and down along the tube. If you at some point sand side to side around the tube, you will have to sand 47.2 times as much up and down to remove the sideways scratches.
Start with the coarsest grit and gently sand until you have a uniform cloudiness. Copious amounts of WD40 makes for a better product as it will keep all the little bit in suspension rather than letting them get imbedded in the metal. It will also release the metal bits from the sand paper so it does a better job and lasts longer.
Once you have a uniform cloudiness, use a really soft cloth (microfiber towels work great), to remove the slurry from the tube. Reapply WD40, and proceed with the next finer grit paper. Don't be afraid to use more lubricant. Sand until the deeper scratches from the previous sanding are gone. Be thorough and patient. When the tube is uniformly a little less dull, wipe the tube down with a clean towel and move to the next grit. Once you have finished with the finest grit, get out the aluminum polish and a stack of clean microfiber towels and polish until the shine burns out your eyeballs. Yes, this is a slow, tedious process, but you will love the results.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 30 Apr 2017 15:28 by TexasKZ.

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30 Apr 2017 15:56 - 30 Apr 2017 15:59 #760796 by Nessism
Replied by Nessism on topic Clean lower fork tubes
Hand sanding is WAY too much work. I recommend using a sisal wheel and black cutting compound. If the corrosion is deep start out with 220 grit sandpaper on a DA sander. I've done tons of polishing with this routine and it turns out great. If you insist on sanding by hand there is no reason to go beyond 800 grit or so unless you want a brighter finish than the OEM original finish. That was somewhere in the vicinity of 600 grit.

Here are my fork sliders after clear coating with Por-15 Glisten clear.

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Last edit: 30 Apr 2017 15:59 by Nessism.

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