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Frame rust- common?
- DSummerlin
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21 Sep 2017 14:28 #771368
by DSummerlin
78 KZ650
82 KZ1000 LTD
99 ZRX 1100
Frame rust- common? was created by DSummerlin
My 1982 LTD 1000 developed a crack around the kickstand. When tig welding it back, the metal was disintegrating. I suspect that water has gotten into the security cable port (no cable in mine, nor plug) over the past 35 or so years and weakened the frame. Any similar experiences? Should I start planning to replace? My welder friend got the crack back to solid metal, but is it just going to happen again?
78 KZ650
82 KZ1000 LTD
99 ZRX 1100
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- zed1015
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21 Sep 2017 14:55 #771373
by zed1015
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Replied by zed1015 on topic Frame rust- common?
It's a common problem on frames with the cable holder.
First sign of trouble is usually the bike leaning over more than it should as the mount twists away from the rail.
Usual repair is to sleeve and re-weld the rotted lower rail and re-attach the side stand mount and blank off the cable hole to prevent future water ingress.
Any good welder will be able to make a permanent repair and there should be no reason to replace the frame.
First sign of trouble is usually the bike leaning over more than it should as the mount twists away from the rail.
Usual repair is to sleeve and re-weld the rotted lower rail and re-attach the side stand mount and blank off the cable hole to prevent future water ingress.
Any good welder will be able to make a permanent repair and there should be no reason to replace the frame.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
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- Tyrell Corp
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23 Sep 2017 00:26 #771488
by Tyrell Corp
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
Replied by Tyrell Corp on topic Frame rust- common?
Yes in the UK the frames can rust, also from the inside out. Also in box sections like rear shock top mounts. Surface pinholes can be a lot worse when cleaned up to bare metal.
Your problem is more related to localised metal fatigue I suspect., and the side stand tab is an (occassional) known fault with these.
Your problem is more related to localised metal fatigue I suspect., and the side stand tab is an (occassional) known fault with these.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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