Upgrading Front Disc Caliper to 4 or 6 po?

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23 Dec 2017 19:00 #776573 by howzit
I have a 76/77 KZ650-B1 with wired spoke rims. I want to change the stock caliper to something more modern (4 or 6 Pot). Has anyone had a successful conversion? If yes, what parts did you use (caliper, mounting bracket combination)?

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  • DoctoRot
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23 Dec 2017 20:40 - 23 Dec 2017 20:50 #776575 by DoctoRot
Replied by DoctoRot on topic Upgrading Front Disc Caliper to 4 or 6 po?
I put brembo p108 calipers on stock '80 kz750 front end (same front end as 77-80 kz650) using the stock dual disks. Required a spacer for more offset on the disks and custom brackets to hold the calipers. I havent ridden it yet butI have a similar setup on my kz1000 using custom full floating disks and the brakes are amazing. Looks period too.
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Last edit: 23 Dec 2017 20:50 by DoctoRot.

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23 Dec 2017 23:12 #776576 by howzit
Replied by howzit on topic Upgrading Front Disc Caliper to 4 or 6 po?
DoctoRot..Thanks for the quick response. I do not want to re-invent the wheel therefore, would it be possible o get a drawing of the caliper bracket? I only plan on upgrading my single disc. I have a new EBC Pro-Lite Floating disc MD4052LS. Will your setup work with this disc rotor?

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24 Dec 2017 05:23 #776577 by Nessism
Replied by Nessism on topic Upgrading Front Disc Caliper to 4 or 6 po?
You need to look at how much space you have between the fork mounting lug and the spokes on the wheel. Opposing piston calipers are deep and depending on your application there may not be enough room. There is a guy on the The GS Resources that sells caliper conversion brackets but he selected dual piston sliding pin calipers because of this issue.

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  • DoctoRot
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24 Dec 2017 23:01 - 25 Dec 2017 01:01 #776599 by DoctoRot
Replied by DoctoRot on topic Upgrading Front Disc Caliper to 4 or 6 po?
PM me your email, I think I still have the CAD drawing for the bracket. You will also need a spacer for the disk. And I just remembered I removed about 8mm from the inside of the caliper mounts on the lower fork tubes. It's not a bolt and go scenario but any semi-competent machinist should be able to make it work. Edit: i mostly removed the material from the forks so that I could mount the bracket the the back of the caliper mounts because I preferred that aesthetic, but I believe PMC makes bolt on kits for the Lockheed/p108/ grimeca replicas
Last edit: 25 Dec 2017 01:01 by DoctoRot.

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24 Dec 2017 23:47 #776600 by howzit
Replied by howzit on topic Upgrading Front Disc Caliper to 4 or 6 po?
Sent PM as requeted

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