Case guard mounting hardware?

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23 Aug 2006 13:06 - 03 Dec 2008 18:33 #71877 by JMKZHI
Replied by JMKZHI on topic .
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Last edit: 03 Dec 2008 18:33 by JMKZHI.

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09 Sep 2006 08:49 #75453 by N0NB
Replied by N0NB on topic Case guard mounting hardware?
Okay, I was able to get the exact U-bolts I needed from Fastenal--sized for 3/4" conduit. I had them order me one each of a 10x80mm and 10x55mm for the upper front engine mounts. The store manager wasn't too happy yesterday when I stopped in to pick them up and he thought I should take the entire package of 10 of the 80mm bolts and 100 of the 55mm. His salesman had placed the order for me last week and I was under the impression that I was getting a single quantity of each. ;) Oh well, I got my two bolts. :laugh:

So last night I decide to put the guards on and find out that the 17mm head won't fit in the case recess that is 14mm. Oops! :S

So, I have a choice, I can either grind down the heads to fit (not ideal, but I can spray them with galvanizing paint) , or try to find the right diameter and length of bolts, but with a 14mm head. I'm guessing the latter will be a needle in a haystack style search and if I botch the bolts too badly by grinding them, I know of a Fastenal store that has more! :woohoo: :lol:

The saga continues...

- Nate >>

Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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14 Sep 2006 19:36 #76828 by N0NB
Replied by N0NB on topic Case guard mounting hardware?
Tuesday night I rode out to the farm with the bolts and a can of galvanizing spray. I used the angle-head grinder to get the heads down to 14mm and recoated them. Last night I put the guards on and they fitted perfectly. They cleaned up nicely with Never-Dull and don't look too bad.

Hopefully, I'll never have to use them. :)

- Nate >>

Right:


Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )
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14 Sep 2006 19:37 #76829 by N0NB
Replied by N0NB on topic Case guard mounting hardware?
Left:


Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )
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14 Sep 2006 19:40 #76830 by OKC_Kent
Replied by OKC_Kent on topic Case guard mounting hardware?
Nate,

I had the same problem when I mounted mine. I got around it by using regular old American bolts. I used the closest size that was a bit smaller, and the heads fit perfectly. They were fractions of a millimeter smaller in diameter, and I'm not worried about it.

Kent

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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14 Sep 2006 19:59 #76835 by N0NB
Replied by N0NB on topic Case guard mounting hardware?
Sometimes we farmers just have to do things the hard way! :lol:

The fact is that when I bought the bolts from Fastenal, I had no idea the heads were required to be smaller. Since they were useless for anything else, I just made them work.

- Nate >>

Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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