Hello from Southern VT

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12 Nov 2019 18:33 #813925 by noman
Hello from Southern VT was created by noman
hello all. i picked up a 79 KZ400 project consisting of a bare frame and 6 tubs of parts last september, with clymer's and a bunch of new parts. the frame was de-tabbed, custom tracker seat fab'd, and then the project stalled which is when i picked it up. i usually refresh a late-sixties / early seventies japanese bike or two each winter as a hobby. sometimes i'll keep the finished bike for awhile and sometimes i sell it in the spring. top-end work is not a problem, however the engine on this bike has been fully disassaembled down to the crank. the previous owner tells me all the bike needed was a good cleaning and polish, carb clean, and new points plate, but he got the "tracker" bug, detabbed the frame and kept going. parts are bagged and tagged, and i got a zip drive with lots of disass pics. i have found a few unlabled small parts so i'll need some help there, along with assistance w/the trans. progress is good so far, with the frame and swingarm sanded/painted, new tapered roller head bearings along with front and rear brakes and wheels fully disassembled and serviced. next up is assembling the engine. : )
bob p

79 kz400
66 S65

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13 Nov 2019 06:39 #813939 by TexasKZ
Replied by TexasKZ on topic Hello from Southern VT
Welcome aboard.

Be sure to snag a genuine Kawasaki factory service manual. It will save way more than whatever you pay for it.
Also, a good set of JIS screwdrivers. Z1E sells a nice sets. Despite their appearance those are not Phillips head screws you see on the bike.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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13 Nov 2019 10:53 #813950 by noman
Replied by noman on topic Hello from Southern VT
yup, i know about the JIS vs phillips drivers. in one of the tubs i found a complete set of socket head cap screws (allen screws) for the cases, that'll be a nice upgrade. just the other day i was digging around in one of the tubs and found a NOS points plate, and have a spare/complete head and two new exhaust valves. and a spare triple tree assy. here's what came with the project.

79 kz400
66 S65
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14 Nov 2019 07:55 #813988 by TexasKZ
Replied by TexasKZ on topic Hello from Southern VT
Looks like you got a good bit of treasure there.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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14 Nov 2019 08:36 - 14 Nov 2019 08:37 #813992 by noman
Replied by noman on topic Hello from Southern VT
lots of good stuff, i paid $290 for the disassembled bike and those parts. have never split cases before on any of my projects, so reassembly could be disastrous. :blink:

came with a clymers, and downloaded a service manual this morning. along w/help from this forum, am hoping all goes well assembling the lower end. after i get done polishing the rear wheel spokes, the engine is next.

79 kz400
66 S65
Last edit: 14 Nov 2019 08:37 by noman.

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