Piston Hole Kz1000LTD 1982

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23 Mar 2024 10:32 #896786 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
Yes. I will try to hold them in place this way or in a similar way.
thank you!

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23 Mar 2024 12:41 #896789 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
So… following all the advice; camshafts want in really well, being held down with a clamp. I did it differently this time, and I got the camshaft caps for the exhaust side in place before putting the intake camshaft in place. 
So now I have both camshafts in place, two lined arrows and a 44 pin count from arrow to arrow. 
Will follow advice and torque them down to a lot less that in the manual, and get the cam cover on and then the tensioner, rather than as the manual says. 
looking good! Some pics for reference

 








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23 Mar 2024 12:53 #896790 by Wookie58
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23 Mar 2024 13:47 #896791 by daveo
Replied by daveo on topic Piston Hole Kz1000LTD 1982

Coming together now Carlos 

 

Excessive chain slack between the cams?.

Doesn't hurt to triple check 


1982 KZ1100-A2

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23 Mar 2024 13:58 #896793 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
Chain is brand new, kawa original. Will double check, though
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23 Mar 2024 14:05 - 23 Mar 2024 15:14 #896795 by daveo
Replied by daveo on topic Piston Hole Kz1000LTD 1982
Chain slack like this? 





1982 KZ1100-A2

Last edit: 23 Mar 2024 15:14 by daveo.
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23 Mar 2024 14:09 #896796 by Rolf1976_KZ900
Replied by Rolf1976_KZ900 on topic Piston Hole Kz1000LTD 1982
Looks good nice work.One thing ... i might be wrong, but i think  the camcaps on the intake is switched ?
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23 Mar 2024 15:44 - 23 Mar 2024 15:46 #896798 by zed1015
Replied by zed1015 on topic Piston Hole Kz1000LTD 1982

Looks good nice work.One thing ... i might be wrong, but i think  the camcaps on the intake is switched ?

Yes!  You are correct.
Well spotted.
3 and 4 need swapping back otherwise the cam endfloat won't be controlled.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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Last edit: 23 Mar 2024 15:46 by zed1015.
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23 Mar 2024 18:39 #896806 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
Wow! That was a close call. I must have misplaced them in any of the xx times I took them off. Thank you so much guys!
i had actually not read the thread and went along with adjusting the valves. 
triple checked the timing and all seems ok to me. Chain is really taught now the tensioner is on.
opened the cover and held the camshaft in place with clamps; and swapped the camshaft caps.
valve adjustment is done, all of them close to 0,15. 
ready to move on to the frame!

some pics again



 






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24 Mar 2024 02:28 #896816 by zed1015
Replied by zed1015 on topic Piston Hole Kz1000LTD 1982

 Chain is really taught now the tensioner is on.
opened the cover and held the camshaft in place with clamps;
I hope you backed off the tensioner before refitting the cover .

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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24 Mar 2024 04:41 #896819 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
No I didn’t…. 

What is your advice on what to do.

Should I take it off and back off the tensor before refitting it?

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24 Mar 2024 05:16 #896821 by howardhb
Replied by howardhb on topic Piston Hole Kz1000LTD 1982
YES! 

'81 GPz 550 D1
'81 GPz 1100 B1 ELR "Tribute" www.kzrider.com/our-forum/11-projects/61...-elr-tribute?start=0
'82 Yamaha YB100 Fizzie
'79 Suzuki GT200 X5 TWO STROKE TWIN - SMOKER!
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