another front end swap question.

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28 Sep 2020 11:27 #835785 by stevefarris6
another front end swap question. was created by stevefarris6
Ive searched and read about this for months now. As far as I can tell, the r1 front end is a great choice, but it's 2"-2.5" shorter than a stock 78 kz1000. The 14+ fz09 is basically a 2" over r1 front end. The question I have is does anyone think the rake angle of the kz frame will cause any issues with the fz09 forks? They were designed for a steeper rake. Will the 4 degrees or so of extra rake angle change the performance of the forks? What pitfalls should i watch out for when setting up my suspension with this front end? Anyone see any reason this won't pair well with zrx1200 rear shocks if i match the zrx shock geometry? Im hoping to give this thing a more solid chassis. It started as not much more than a bare frame. If I have to buy a bunch of parts, i may as well make improvements where i can.
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28 Sep 2020 13:38 #835794 by Scirocco
Replied by Scirocco on topic another front end swap question.
A ZX9-R (94 - 97) front end is the best handling improvement you can get. Trust me, i know what i am talking about.



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28 Sep 2020 14:32 #835799 by zed1015
Replied by zed1015 on topic another front end swap question.

Scirocco wrote: A ZX9-R (94 - 97) front end is the best handling improvement you can get. Trust me, i know what i am talking about.


Yep! 9R front end works just fine.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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28 Sep 2020 15:27 #835804 by stevefarris6
Replied by stevefarris6 on topic another front end swap question.
I could see where w clipons and rearsets the shorter forks wouldn't be as big of a deal, but im not going that route. Shortening the trail seems like the opposite of what i want.

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28 Sep 2020 15:36 #835805 by stevefarris6
Replied by stevefarris6 on topic another front end swap question.
That looks good man. I decided against the zx9r swap.

So no helpful input about how rake angle negatively affects USD fork performance, durability, etc.?

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29 Sep 2020 02:26 #835825 by zed1015
Replied by zed1015 on topic another front end swap question.
The altered rake angle won't affect the forks function but you may have to play with the spring pre load , oil viscosity and damping adjustments to work with the differing weight of the KZ.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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30 Sep 2020 09:06 #835915 by 531blackbanshee
Replied by 531blackbanshee on topic another front end swap question.
here is my Z1R with an R1 frontend



i machined a custom upper triple to compensate for the loss in leg length.

the rake angle changed nothing i can notice.

that's my .02

fwiw

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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05 Oct 2020 07:54 #836197 by stevefarris6
Replied by stevefarris6 on topic another front end swap question.
Leon,
Thanks for chiming in here. You do good work and I see you share a lot of knowledge on here. How much did u spend on a custom triple? Because I can get longer tubes for the r1 forks for a couple hundred dollars, and it seems like custom triples are a little pricier. Which is why I was also wondering, can i do longer inner fork tubes and spacers on an inverted fork the same way you would do for conventional forks? Ive found the right length tubes to add 2.5" to the r1 forks, but i don't know enough about inverted forks to know if this is an option or not?

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06 Oct 2020 13:53 #836301 by kzstreetfighter71
Replied by kzstreetfighter71 on topic another front end swap question.
Wont work mate, the spring cartridge will have to be longer also, there is a company that makes extensions for usd forks in Australia that adds to the length of your upper tube and extends the cartridge though i cant imagine it will better the performance but you will get the length you need.. insert joke here.... and the cost is fairy doable.

06 Gsf 1200 bandit, 08 Triumph tiger 1010
05 Yam xv1700 , 02 Hon shadow 1100
1975 Z1 (currently working on)
1977 Z1000 ( running and in storage)
1978 Z1000 (currently working on)
1978 Z1r "skinny tank" (currently working on)
1978 Z1r "fat tank (gathering parts)
1979 z1000st (currently working on)
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06 Oct 2020 14:40 #836303 by zed1015
Replied by zed1015 on topic another front end swap question.
You can internally extend most USD by a maximum of 32mm with a simple damper rod extension and no other mods - see pic's
Any more and you need extensions to the stanctions and longer ones for the damper rod as in the above post. or slugs for the top tubes but you then have to watch out for the fork tapers dropping out of the bottom yoke.



AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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06 Oct 2020 17:03 #836317 by Mikaw
Replied by Mikaw on topic another front end swap question.
Why wouldn't the fabricated ones work. the smaller pieces screws onto the bottom of the damper extending it and the large diameter piece extends the USD top tube.

Looks just like the one Zed1015 made up.

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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07 Oct 2020 00:01 #836330 by davido
Replied by davido on topic another front end swap question.
Here are my ZX9R extensions. A Local bike builder machined the original tops down and threaded the extensions,outside and in, so that the internal length stayed the same and the original adjusters could still be used. (A bit awkward to get to but how often do you want to adjust them?). I got them a couple of cm over length to give the possibility to raise /lower them.

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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