'78 KZ1000 makeover

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Re: '78 KZ1000 makeover

15 Mar 2011 20:58
#438290
OK guys, I picked up a Z1 crank and rotor off of ebay.

Whats the concensus on tranny bearing replacement? Is there a reliable way to check my bearings for wear, or should I just replace them since they have 80K+ miles on them? If everything is ok with my tranny and my crank shows up in decent condition, then it'll be time to do a final cleaning of my cases (gotta make sure there is no media blasting residue left anywhere) and assemble the bottom end. I spent some time today smoothing a few welds, and going over a few more with the tig torch. My argon tank is down to about 100 psi, so a refill is due. I'm pretty sure I have a small leak in my regulator, as I seem to loose argon if I don't shut off the tank valve :blink: I'm happy that I have a welder that works, and I'm glad the company works to correct any issues I have, but damn! I'm getting a little tired of getting things fixed/replaced. Onward.....I need to finish the rear motor mount gussets that I had to modify, and I want to make some reinforcing panels for the top and bottom shock mounts....you know, some lateral shear strength never hurt anyone :P After that, I'll disassemble the roller, strip the frame and paint it. One thing at a time though, finish the frame welding B)
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • 531blackbanshee
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Re: '78 KZ1000 makeover

16 Mar 2011 06:55
#438356
adam ever since i had to replace a broken output shaft bearing,i think i would replace at least the output shaft bearing and as many of the others as i could afford.the bearing on the back of the basket is a double roller and probably last forever in a street bike.the other two are not stressed as much so probably don't wear to bad.i guess you can go with dollars or luck which one do you feel best about :P .



:blush:




leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Re: '78 KZ1000 makeover

16 Mar 2011 08:33
#438364
531blackbanshee wrote:
adam ever since i had to replace a broken output shaft bearing,i think i would replace at least the output shaft bearing and as many of the others as i could afford.the bearing on the back of the basket is a double roller and probably last forever in a street bike.the other two are not stressed as much so probably don't wear to bad.i guess you can go with dollars or luck which one do you feel best about :P .
leon

X2 id replace the output shaft bearing for sure. after 80,000 i would suspect them all.:(
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Re: '78 KZ1000 makeover

16 Mar 2011 08:47
#438369
I only replaced my secondary shaft bearings on the 650, but she had under 30,000km, nowhere near your kind of mileage.
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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Re: '78 KZ1000 makeover

16 Mar 2011 21:50
#438476
I'll replace the damn bearings guys. Hopefully the outboard bearing support will take some stress off the output shaft bearing. The bottom line is I can't risk jeopardizing my lower assembly for $140 in bearings when my bearings are already pushing retirement age.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • wireman
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Re: '78 KZ1000 makeover

16 Mar 2011 21:59
#438477
531blackbanshee wrote:
the same thing that's wrong with wire wheels,duh :huh: !

leon
ooooooooooooooooouch! :blink: :woohoo:
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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Re: '78 KZ1000 makeover

17 Mar 2011 10:06
#438586
:laugh: wireman,right where ya live huh?
i know,call me weak,i couldn't help it,you just left it layin out there,someone had to pick it up and run it in :woohoo: .

we knew you would come around adam, :lol: .
you won't regret it and after you are riding it will seem cheap,you know after you forgot about the money you spent and all :P .

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Re: '78 KZ1000 makeover

07 Apr 2011 09:34
#443174
update, update, update!!!!!

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Re: '78 KZ1000 makeover

08 Apr 2011 02:40
#443379
Awww hell, I've got nothin' substantial. I have done a little cleanup on my frame welds, but I need to pick up some more primer and spay the areas I have completed to keep myself from going back to the same spot. But, if I must, I did get this crammed in my mailbox last week:



While I still need to donate $140 to my aging tranny, a battery is my next purchase to that I cam make the box and more importantly, the mounts in the subframe. That way I can finish up any welding and get it painted.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • testarossa
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Re: '78 KZ1000 makeover

08 Apr 2011 15:30
#443431
Does the $140 get you all new transmission bearings? I'll probably replace mine when I tear into my engine to do the 1075.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Re: '78 KZ1000 makeover

08 Apr 2011 20:55
#443475
Yeah Josh, there are 2 main bearings, the big double roller at the clutch basket ($80 for the heavy duty unit) and the output shaft main bearing ($30) priced from A.P.E. The little needle bearings are $10 from places like

I suppose if I realy wanted to, I could spend another $80 on the bushings for the little needle bearings. Do those things ever wear out?
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Re: '78 KZ1000 makeover

08 Apr 2011 21:48
#443493
That answered my next question. Looks like I'll be splitting my cases again when I do my upgrade. I want to get my clutch basket balanced. Might as well have another close look at those bearings while I'm in there.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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