Swing arm mod Z1/ZZR1200

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10 Dec 2015 08:54 #702627 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
There's another problem. The brake arm sticks in too far. It would've been easy with a disk. I only have 1" to play with. I'll be changing my rear tire soon. With it off, I can tell better how it will work. I'd hate to cut this thing up and not use it. :unsure:
Steve

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10 Dec 2015 12:04 #702640 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
Before I start cutting this thing up, I thought someone else could put it to better use. I'd be willing to trade for a Z1/KZ 900 drum arm I can mod if anyone is interested. If not, I'll start refitting it soon.
Steve

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10 Dec 2015 12:57 #702644 by davido
Replied by davido on topic Swing arm mod Z1/ZZR1200
If youre looking to keep your original wheel and not mess with the frame,why not go for a GS1100 arm? A common mod , from what I understand, and a pretty straight forward fit (couple of spacers)

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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10 Dec 2015 13:03 #702646 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
I'd been watching some but they sold before I could afford them. This one was too cheap to pass up, besides it is much beefier than most. I like how they look. B)
Steve

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10 Dec 2015 13:07 #702647 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
There's still one on my watch list. $145 That money can be spent on other things right now.
Steve

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15 Dec 2015 14:42 - 15 Dec 2015 15:10 #703231 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
Well no one spoke up about wanting it so I decided to hack it up. I talked to my welder/machinist and he said he would do it if I had all the pieces cut and ready to go. I'll pop rivet a couple plates on while I'm fitting it.
I know, a carpenter thinks everything is a nail. :lol:

















I'll have to relieve a few areas to miss the brake arm and parts of the frame. Got some good hard aluminum sheet for that. Also have some 13,69mm plate for the brake stay and shock mounts. I'll be getting a new rear tire after Xmas and that's when I'll get the final measurements. I figure what the hell, I'll ether have a beefier swing arm or $23 in scrap aluminum. :whistle:
Steve
Last edit: 15 Dec 2015 15:10 by SWest.

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15 Dec 2015 15:19 #703234 by ajsfirehawk
Replied by ajsfirehawk on topic Swing arm mod Z1/ZZR1200
Keep raging against the machine Steve. Considering doing this on an 82 GPz 750 project that is coming next summer. I'm watching with baited breath. :woohoo:

79 KZ650 SR
80 KZ1000 Z1 Classic
83 KZ1100 LTD
Z900RS
23 Mach 1
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15 Dec 2015 15:37 #703237 by SWest
Replied by SWest on topic Swing arm mod Z1/ZZR1200
With all the fantastic mods here, I felt left out. The Z1's were known for their high speed wobble. :ohmy: I've been in them and scary is not the word. :dry: All I could do was to give it a little more throttle, squeeze the tank with my knees and ride through it. I had one in Tehachapi last year, almost went down. Hopefully this will solve the problem along with some frame gusseting. :whistle:
Steve

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15 Dec 2015 19:03 #703249 by rrsmsw9999
Replied by rrsmsw9999 on topic Swing arm mod Z1/ZZR1200
That looks good. R

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
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15 Dec 2015 19:22 #703253 by scubaanders
Replied by scubaanders on topic Re:Swing arm mod Z1/ZZR1200
Sweet Steve.
I have never seen it done that way. Looking forward to whats next, are you going with Leons mushroom bushings?
/A

Gpz750R1 1982
Gpz750A1 1983
Gpz1100A2 1984
FZ750 1985
Gpz900R -91
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16 Dec 2015 03:47 - 16 Dec 2015 03:49 #703256 by SWest
Replied by SWest on topic Re:Swing arm mod Z1/ZZR1200
That's the plan. I should have checked the square of the blade on my 30 year old Skil saw. After I made the first cut I was committed and had to make the other cuts in the same direction. They mate well but look like SHT. :unsure: Welded and gusseted, they won't be seen. :whistle: "Can't see it from my house." :lol:
The trick will be making it fit inside the frame and miss the brake control arm. It would have been easier if I had the one that was burned in the fire for a template. At that time, the whole area was being hit by scrap thieves. :angry: Anything metal was taken including a spare A/C unit I had in my front yard. I caught three of them scoping out my neighbors place. Illegal aliens. Oh, (undocumented workers) :dry: and when they saw me with my 44 hog leg strapped to my hip, they scurried away like rats. :woohoo:
I'll fit it as I had planed in the beginning, maybe cutting and making my own bushings and shims, then send them to Leon to match. I need to get another stock pivot shaft to work with. The ZZR shaft can be cut and washers brazed to it for mock ups. We'll see.
Steve
Last edit: 16 Dec 2015 03:49 by SWest.

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16 Dec 2015 03:54 #703257 by 531blackbanshee
Replied by 531blackbanshee on topic Re:Swing arm mod Z1/ZZR1200
way to "go for it"steve :woohoo: !

i got a chuckle out of it.
i clicked into this thread and was like damn he did cut it in half :evil: !!!

i'll help any way i can.

are you keeping it the same length?

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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